|
| Weighting (The most significant impact potentials)In the previous section, the normalized
values express the contribution to the environmental impacts relative to an
average person’s contribution; it doesn’t shows the critical contribution.
For example, certain resources will be exhausted in a few decades at the present
rates of consumption. It should be noted that not all the environmental impacts
are equally critical. To assess which normalized resource consumptions and
environmental impact potentials figures (3.22), & (3.24), are judged
to be worst, it is necessary to apply the weightings on the hydraulic product
system. It should be noted that the weighting principle for the various impacts
are not the same in the EDIP method, the weighted impact potentials cannot be
compared across the two categories; for example, resource consumption cannot be
compared with environmental impact potentials. The weighting factors that are
used in the assessment are described in the EDIP book, volume 1 (Wenzel, et
al., 1997) and shown in table (F1.1) appendix F.
To
assess the potential impacts and their importance in the entire lifespan of the
hydraulic motor OMV/W-800, the environmental impact potentials and resource
consumptions have been weighted by multiplying the normalized values with
weighted factors based on actual Danish and
international political reduction targets for the year 2000 (for detailed
methodology, see previous chapter, section (2.4.4.2). The
results from the weightings criteria are illustrated in the following sections
and significant parameters have been described. Some impact categories and
consumptions do not have a visible bar on the graph, because of the low value,
though existing.
0.1.1.1 Weighting environmental impact potentialThe environmental impact potentials profile, figure (3.25)&(3.26), is weighted with the international reduction targets for the global impact categories and the national reduction targets for the regional and local categories. The unit is called a targeted milli-person-equivalent (mPEWDK2000), (reference year 2000.) On the basis of this criterion, it can be seen that the product contributed significantly to global warming, acidification, photochemical ozone creation, nutrient enrichment impact categories, human toxicity and persistent toxicity, which are discussed below. Rest of the categories are grouped and discussed also as below:
Figure
(3.25):
Weighted environmental impact potentials for the hydraulic motor OMV/W-800.
Figure
(3.22): Weighted
environmental impact potentials for the hydraulic motor OMV/W-800. Figure
(3.26)
shows the % variant of all impact categories. The qualitative description on
each impact category is reported below:
Figure
(3.27): The materials
(cast iron, steel, plastic and rubber) comparison on significant impacts
potentials in the hydraulic product system.
Figure
(3.28): Cast irons
(lamellar and SG- cast iron) comparison on significant impacts potential in the
hydraulic product system. 0.1.1.1.1 Global warmingAs shown in figure (3.25), global warming is one of the significant impact potentials in the hydraulic product system, which is obtained by multiplying the normalized value by a weighting factor (1.3) based on actual Danish and international political reduction targets for the year 2000. It should be noted that a weighting factor of 1.3 means that the contribution in 1990 corresponds to the reduction target set for the year 2000. Global warming is approx. 20340mPEWDK2000, the contribution corresponds to 2034% of the maximum contribution, which an average person should make in the year 2000. The value seems to be a very high value in the product system. The figure (3.29) shows that global warming mainly derives from the use stage of the hydraulic product amounting to 19770mPEWDK2000, which is the main reason for large contributions to global warming impact potentials in the hydraulic product system. The main parameter, which creates large amounts of CO2, SO2, NOX, VOC and CH4 substances in the use stage, is energy consumption in the form of gasoline oil. As mentioned in section (C.7.4), chapter 7, appendix C, of the 25% energy reduction in the use stage almost 23.5% affect the global warming category. The hydraulic product in its entire life span consumes 1542875MJ energy, which is quite a large amount. The
raw materials and disposal stages also contribute to the global warming impact
category, amounting to 0.397 PEWDK2000 and 0.161 PEWDK2000, which
seem to be reasonable with respect to product weight. By performing a
sensitivity analysis on raw materials + semi-products in appendix A, chapter
5, section (A.5.4), the raw material preparation and production processes
are also found to contribute to the global warming impact category. By going a
step back in raw materials and processes, in the raw cast iron’s (sponge/pig)
manufacturing processes, electrodes ancillary
material and coal firing are found
to mainly contribute to global warming. The
large amount of hydraulic oil incineration also contributes to global warming in
the disposal stage. The manufacturing stage contributes but with a very low bar
on the graph, which is the cause of electricity consumption in the manufacturing
stage.
The above results demonstrate that the
energy consumption in the use stage, raw materials preparation processes in the
raw materials + semi products stage, oils incineration in the disposal stage are
the main parameters in the product system, which contribute significantly to
global warming. These parameters are included in the environmental diagnosis for
detail investigation and improvement, and discussion in the later section. 0.1.1.1.2 AcidificationFigure (3.25) shows that acidification is also a significant environmental impact potential in the hydraulic product system, which is approx. 12240mPEWDK2000, i.e. the hydraulic motor’s contribution corresponds to 1224% of the maximum contribution, which an average person should make in the year 2000. It is a quite high value in the product system. Acidification is enlarged by a factor 1.3, when weighted. As shown in figure (3.30), the use stage of the hydraulic motor affects results significantly, which contributes to 12220mPEWDK2000 corresponds to 1222% of an average per person. The oil combustion in a diesel engine produces SO2, NOX, and MNVOC substances, which contribute to acidification in the use stage. The acidification result is almost similar to global warming impact potentials, because the same parameters create acidification in a hydraulic product system. In other words, the acidification is the cause of global warming. The
coal firing and raw materials preparations processes in the raw materials +
semi-products stage also contribute to the acidification category, amounting to
255mPEWDK2000. By investigating in detail the coal firing and raw
materials preparations processes found to contribute to acidification. In the
disposal stage acidification mainly derives from the hydraulic oil incineration
process. From the results presented above, the important parameters that affect the acidification impact potential category significantly, are energy consumption in the use stage, raw materials preparation processes in the raw materials + semi products stage, and oil incineration in the disposal stage. The above parameters are also very influential in regard to global warming. These parameters are further added in the later sections ‘environmental diagnosis’ and ‘discussion’ (the acidification category is very much related to global warming. The same substances contribute to acidification; therefore product improvement in global warming will also improve acidification results.) 0.1.1.1.3 Human ToxicityFigure (3.25) shows that human toxicity is one of the most significant environmental impact potentials in the hydraulic product system, which is contributed to 4321mPEWDK2000, corresponded to 432% of the maximum contribution an average person in the year 2000. The use stage of the hydraulic product system is found to be a significant stage (see figure (3.31)), which contributes to 97% in the hydraulic product system. By going a step further back in the computation it was clear that human toxicity contribution derived from gasoline oil combustion in the diesel engine. The oil combustion in a diesel engine produces large amounts of NMVOC (7.2g), NOX (38g), sulphur dioxide substances that contributes to 94% of human toxicity in the use stage of the hydraulic product system. The
raw material + semi product stage of the hydraulic product system also
contributes to human toxicity, which is very small in comparison with the use
stage. As shown in figures (3.27 and 3.28), the
cast iron material mainly contributes to human toxicity. By going one step back
in the cast iron material, the ferromanganese and ferrosilicon manganese
materials are found to be significant in contribution to human toxicity with a
quantity of 56g of manganese emission to air per kg of cast iron production with
a factor EF(hta) 2.5.106 m3/g. The
manufacturing stage also contributes, but is insignificant in comparison with
other stages in the product. Please note that the human toxicity from the
ancillary substances is not included (calculated), which could make significant
changes in the manufacturing stage (discussed in the later section
‘discussion’) 0.1.1.1.4 Persistent ToxicityIt is surprising that the persistent toxicity is found to be a high priority in toxicity impact potentials. The persistent toxicity contributes to 2859mPEWDK2000 i.e. the hydraulic motor’s contribution corresponds to 289% of the maximum contribution which an average person should make in the year 2000. It is clear from figure (3.32) that potentials for persistent toxicity derive from the consumption of raw materials. As noted it was unexpected and it was therefore investigated further. In figures (3.27&3.28), the computation shows that the persistent toxicity derives from the cast-iron and steel manufacturing processes. By going a step further back in the computation it was clear that the persistent toxicity contribution derived from the iron oxides and manganese contents in the emission from the cast iron and steel works in question. As mentioned in the precious section (3.1.2.2.2.1.6&7), reactions under high temperature in cast iron and steel raw materials preparation processes produce large quantities of iron oxide, carbon monoxide (CO) and CO2 is formed, which leads to persistent toxicity i.e. in the sintering and pelletizing processes, iron ore oxides in order to reduce the iron oxide from the raw iron. Iron oxide is emitted into the atmosphere as well as other heavy metals. The
manufacturing stage also contributes to persistent toxicity, this is due to the
ancillary substance emissions in the wastewater after use. The chronic
eco-toxicity from the various substances contributes further to persistent
toxicity in the manufacturing stage. See in detail the results on sensitivity
analysis in appendix
B chapter 5, section (5.4). From the above investigation, the raw material preparation processes in the raw material + semi-product stage and ancillary substances in the manufacturing stage parameters are aggregated to be significant in the persistent toxicity category, which are included in later sections ‘environmental diagnosis and discussion.’ 0.1.1.1.5
Eco-toxicity:
Eco-toxicity contributes to 709mPEWDK2000 person equivalent for the year 2000. In further made investigations on different stages of the hydraulic product system, the raw material + semi products and manufacturing stages are found to be significant stages in the hydraulic product system, which contribute to eco-toxicity significantly. As
discussed in appendix A, chapter 5, section (5.4), in the raw material +
semi products stage, the potential for eco toxicity derives from the consumption
of raw materials, not from electricity consumption and transport. It was
therefore investigated further on raw materials. In figures (3.27and 3.28),
the computation shows that the eco-toxicity derives from the cast-iron and steel
processes similar to persistent toxicity. By investigating in a detail, it was
clear that the eco-toxicity contribution derived from the iron oxides and
ancillary substances that are used to manufactured semi-products. The sintering
and pelletizing processes produce large amounts of heavy metals such as iron
oxides from the iron ore, which is emitted into the atmosphere as well as other
heavy metals. The ancillary substances are emitted with water and distributed to
different compartments after being treated in the wastewater treatment plant.
The raw
material production contributes 67% of the quantity of eco-toxicity in the
hydraulic product system. The manufacturing stage also contributes significantly to eco-toxicity, (see appendix B, section (B.5.3)). The used amount of ancillary substances in the manufacturing stage contributes to 97% in the manufacturing stage and 32% in the hydraulic product system. Regarding ancillary substances, some of the substances are incinerated after use (very low amounts) and most of them are emitted with wastewater and treated in a wastewater treatment plant near Nordborg. The substances that are emitted with wastewater have significant impacts on toxicity categories. Furthermore the (ancillary substances) oils products are aggregated, which contribute to eco-toxicity and the oil products containing manganese and molybdenum substances found to be significant in contribution to eco-toxicity in the manufacturing stage such as product (Bonder2), product (miscellaneous2), product (phos. Compound1) and product (phos. Compound2). The use stage also contributes but with a very low value, and is therefore not significant. From the above investigation, the raw material preparation processes in the raw material + semi-product stage and ancillary substances in the manufacturing stage parameters are aggregated to be significant in the eco-toxicity category, and are discussed with persistent toxicity in the later sections ‘environmental diagnosis and discussion.’ 0.1.1.1.6 Photochemical ozone creation and nutrient enrichmentThe environmental impacts potential profile, figure
(3.25) shows that the photochemical ozone creation and nutrient enrichment
impact potentials categories contribute
to 10700 mPEWDK2000
and 8187 mPRWDK2000
respectively, which are quite large values in the hydraulic product system.
As shown in figure (3.34), the use stage of the hydraulic motor
contributes 99,5% in average of the quantities of photochemical ozone creation
and nutrient enrichment in the
hydraulic product system. The
gasoline oil combustion in the diesel engine produces
the methane and the substances
containing N and P from as outputs, which contribute to photochemical ozone creation and
nutrient enrichment in
the use stage of the hydraulic motor (see in detail, appendix C, chapter 7,
section (7.4)). The
raw material +semi products stage also contributes to photochemical
ozone creation and nutrient
enrichment impact categories, but not significantly in comparison with the use
stage, but by removing
energy consumption in the use stage, these categories
can be viewed as dominant in the raw material stage of the product system. As
shown in figures (3.27and 3.28), the pig/sponge iron is found to be
significant, and contributes relativity more to the photochemical
ozone creation and nutrient
enrichment than the other processes in the raw material + semi products stage of
the hydraulic product. This
is attributed to the fact that a higher use of coal and gasoline oil in the
processes and ancillary materials, leading to NOX emissions in the
cast iron production processes. The disposal stage hydraulic incineration
processes contribute to photochemical ozone creation. The manufacturing stage is
not significant stage in the hydraulic product system, therefore neglected in
the discussion. Both
categories (photochemical ozone creation and nutriment enrichment)
categories are very much related to global warming and the cause of
similar parameters in the use stage, therefore discussed in the later sections
in same parameters. 0.1.1.1.7 Waste Categories:As shown in figure (3.25), the waste categories
do not seem to be important in the product system, but by removing energy
consumption in the use stage, the waste categories can be viewed as dominant
contributions to wastes impact potentials categories in the product system. With
this weighting, the profile shows that the hazardous waste category is dominant
in the waste categories. Furthermore the model is simulated on different stages
in order to find a clear picture of the product system the hazardous waste comes from. In figure (3.35),
the computation shows that hazardous waste, radioactive waste and bulk waste
contributions derive from the raw material + semi-products stage. The slag and
ashes waste come from raw materials + semi-products stage and use stage. By going
a step further back in the computation it was clear that raw material processes
produced the hazardous waste.
As shown in figures (3.27and 3.28) above, the steel production produces
large amounts of hazardous waste, which mainly derives from the coal used in the
steel raw material preparation processes. At the same time, the other waste
categories were investigated and results show that the slag and ashes waste also
derives from coal material and oil combustion in the use stage (see section
C.7.4, appendix C). It
is evident that the contribution of bulk waste potential impact categories is
much greater in the raw material + semi products stage than in the disposal
stage. The
bulk waste mainly comes from scrap and coal in cast iron and steel materials.
1kg of scrap produces 22 grams of bulk waste and 1 kg of coal produces 430 grams
of bulk waste, which is a very high amount. In the event of radioactive waste,
as shown in figure (3.27 and 3.28), the steel and cast iron materials production
processes and electricity generation processes contribute to radioactive waste
in the raw material stage. From
the above investigation, the raw material preparation processes in the raw
material + semi-product stage and oil combustion in the use stage parameters are
aggregated to be significant in contribution to waste impact potentials, which
are discussed briefly in the later sections ‘environmental diagnosis and
discussion.’ 0.1.1.2 Weighted resource profileThe resources profile is obtained by
weighting the normalized values relative to the size of known reserves (see
reserve list and supply horizon on resource in Appendix F, table (F1.1)).
The size of the reserves is dependent on time. In this study the reserve time is
chosen from the year 1990 (reference year) and the
unit of the weighted resource consumptions is in milli-Person Reserve (mPRw90)
defined, for the reference year 1990. The weighting of the resources expresses the
proportion of known reserves remaining in 1990 for the individual person and
his/her successors, i.e. the size of the reserves is set relative to the size of
the population in 1990. The weighting ranks the resource consumption on the basis of a “Scarce
resources” criterion, i.e. resources which are threatened by a short
supply horizon (depletion). A short supply horizon means that the known reserves
are only sufficient for a short period of time given the present extraction
rate. It can be argued that on the hydraulic product, resources that are burned to produce energy and other processes on raw material preparation should be weighted more highly than resources used for material. The resources, which are disposed with material in a landfill, can be recovered if this is ultimately desired. It should be noted that this weighting criterion is not included in present LCA and the energy production and other burned resources are not weighted higher than other resources, which are used in the material. Figure (3.36): Weighted resource for the hydraulic motor OMV/W-800.
On the basis of the above criterion, the significant resources are aggregated from the resources profile shown in figure (3.36) and discussed below: 0.1.1.2.1 Crude oil:Crude
oil makes the greatest contribution in the resource profile as shown in figure
(3.36), with a value of this 1576mPR_year90 for the reference
year 1990. This corresponds to the hydraulic motor 1576 parts per thousand of
the entire quantity of crude oil available for one person, and all of his/her
successors for all time. It is quite a lot. The reason for the large weighted
contribution for crude oil is the higher consumption of materials and gasoline
oils consumption. In order to get
a view of the hydraulic
product system, and which part of the LCA effects crude oil consumption, the
stages are compared (see figure (3.37) and the use stage of the hydraulic
product system is found to be a significant stage in the consumption of a high
amount of crude oil. The energy consumption and hydraulic oil consumption (used
hydraulic oil in the drain system) are found to be most significant
parameters in the use stage, which contributes to almost 99.6% in crude oil
consumption in the hydraulic product system (See sensitivity analysis on use
stage in Appendix C, chapter 7, section (7.4)). The gasoline oil (diesel
oil) and hydraulic oil contain crude oil, which are the significant parameters
in the product system. The
raw material + semi products stage
is also investigated by comparing (rubber, plastic, steel, and cast iron) used
materials, (shown in figures (3.27 and 3.28)) and the cast iron is found
to contributes to crude oil in the raw materials
+ semi products stage. By going a step back in cast iron manufacturing
processes data, the pig/sponge iron production contributes to crude oil
consumption, which is the cause of heating in the production processes and other
involved machinery and processes in the extraction and preparation of raw
materials. For example, gasoline oils are consumed by machinery and transport on
raw material refining and preparation, which contributes to crude oil in the
cast iron production. The other parameters also contribute in the raw materials
stages i.e. plastic and rubber production, but not significantly. The
manufacturing and disposal stages are insignificant stages, and therefore not
discussed. Crude oil consumption is found to be the cause of energy consumption in the use stage and raw material parameters, which are further included in the environment diagnosis and discussion in the later sections.
0.1.1.2.2 Natural gas:Natural gas resource is one of the dominant resources in the product system, which contributes to 126mPR_year90. In order to add it to the environmental diagnosis discussion in the later section, it is important to know where the contribution comes from. The model is simulated stage-wise and by comparing the stages, the use stage is found to be a significant stage in consumption of large amounts of natural gas, which contribute to 97.6% in natural gas consumption similar to crude oil and 91%, contributes to the hydraulic product system. The use stage is further investigated by performing simulation on different parameters and gasoline oil is found to be a significant parameter in the use stage. The 61.2 grams of natural gas as a resource is used in the production of gasoline oil. The hydraulic product consumes 36345 liters of gasoline oil in its entire life span, which is the cause of natural gas resource consumption. The
raw material + semi products stage also contributes to natural gas but not
significantly. The cast iron material, (shown in figure (3.24)) is found
to be a significant material which contributes to the natural gas consumption
due to the heating processes in production of pig/sponge iron, which further
effects steel results, because the raw cast iron is added in the primary steel
production as input material. The
manufacturing stage also shows a very low bar on the graph, amounting to 0.04
mPRW90, which is the cause of natural gas consumption in the hardening and
soldering of distributor plates. In the disposal stage, re-melting materials
(cast iron and steel) consumed natural gas for the heating process, which is why
the bar on the graph is in minus (-). 0.1.1.2.3
Nickel
Nickel also makes the greatest contribution in the metals resource profile, with a value of 15,18mPR_year90. The main reason for the large weighted contribution of nickel is the short supply horizon of nickel (50 years). As shown in figure (3.39), the raw material + semi products stage contributes 100% of the quantity of nickel in the product system. The reason behind the 100% ranked (the amount shown in use stage) is also due to replaced parts, which also pass through the raw materials + semi-products stage. By comparing the materials (figures (3.27 and 3.28)), the steel material is found to contribute to 100% of the quantity of nickel in the hydraulic product system. Furthermore different qualities of steel are investigated by computation and 18CrNi8 and X45Cr13 qualities of steels are found to contribute to the consumption of nickel. The 18CRNi8 quality of steel contains 2.1% of nickel and X45Cr13 quality of steel contains 1% of nickel in the high quality steel product. 9.228 kg of both qualities of steel are used to manufacture different parts of the hydraulic motor, which is the reason behind the high value of nickel consumption in the product system. Please note that the model (PC tool) is not able to compare more then seven different qualities of steel, therefore the graphs are not included. (But the model is not able to compare any material. The stages are assumed to be materials in the model column and further stages’ ID are recorded under materials names in the model.) 0.1%
of nickel is credited in recycled materials in the disposal stage, which is
why the bar in figure (3.39) is so low in minus (-). From the above results, the high quality of steel in the raw materials + semi-products stage is found to be important in nickel resource consumption in the hydraulic product system, which is discussed with the “raw material” parameter in later sections. 0.1.1.2.4 Coal:The
resource profile (figure (3.36)) shows that the coal resource also has a
visible consumption relative to the other resources. The hydraulic motor
OMV/W-800 accounts for over 0.6% of an average person’s average consumption of
coal worldwide in 1990, the reference year. The raw material
+ semi-products stage is found to be significant in contributing to coal
consumption. By investigating the raw material + semi-products stage, the cast
iron production processes and energy generation processes are found to
contribute to the quantity of coal significantly (see figure (3.27)). The
raw material preparation processes e.g. sintering and pelletizing processes
consume coal. Coal resource is also an energy
related resource, therefore a visible graph can be seen in all stages as shown
in figure (3.40). The raw material + semi product stage is effected by
electricity consumption and raw material preparation processes, therefore the
high consumption. Electricity generation processes affect the rest of the
stages. Resources
will be discussed in the raw material and energy consumption parameters in the
later sections ‘discussion and environmental diagnosis’ 0.1.1.2.5
Molybdenum:
Molybdenum is also a material-related resource. It also has significant contribution in the resource profile, with a value of 5.77mPR_year90. Note that in spite of the small quantity involved shown in the previous sections (normalization profile), the molybdenum is ranked highly in the weighted profile because of the small known reserves (4 kg/person) compared to the annual production. By simulating different parts of the hydraulic product life, the steel material is found to contribute to 100% of the quantity of molybdenum in the raw material + semi products stage (see appendix A, chapter 5, section (5.3)). By investigating different qualities of steel, the 20CrMo5 quality steel is found to be significant. The steel 20CrMo5 contains 0.3% of molybdenum. The hydraulic motor OMV/W-800 contains 9.255 kg of 20CrMo5 quality of steel, which is the cause of the high value of molybdenum consumption. The use stage and manufacturing stages are insignificant stages with a 0.00% of contribution. 0.1% of molybdenum is ranked in the recycled product (renewed product) on the basis of the recycling company’s specific data, which is the reason behind the low bar in minus (-) in figure (3.41). In the other words, the disposal stage of the hydraulic product credited 10% of the quantity of molybdenum. The resource is important in consumption of scarce materials, therefore discussed in the later sections in raw material parameters in the ‘environmental diagnosis’ section. 0.1.1.2.6
Aluminum:
On the basis of weighting criteria,
aluminum also has a visible bar on the graph as shown in figure (3.36).
The use stage is found to affect the results in the consumption of aluminum. It
is clear from figure (7.6), chapter 7, appendix C, that the aluminum is
consumed by energy in the form of
oil combustion in the diesel engine in the use stage. This was unexpected; therefore
the data is screened and results show that the oil combustion energy data
contains 8% aluminum as a resource in the product.
As shown in normalization, the amount of consumption is larger than
weighing, because aluminum is ranked lower in the weighting because
it occurs in the earth’s crust, and the supply
horizon based on known reserves is significantly greater. Figure (3.36)
expresses how large a part of the known remaining reserves per person the
hydraulic motor OMV/W-800 claims. The raw materials+ semi-product stage also contributes, but with a very low bar. This is because of nameplate material in the material stage. Manufacturing and disposal stages are insignificant stages. Resource consumption in the hydraulic product system is found to be the cause of energy consumption in the use stage. The energy consumption is already added in the later sections therefore by improving the energy consumption in the product system, aluminum resource consumption will reduce. No special reason is found behind the contribution to aluminum consumption, therefore it is not separately included in the later sections. 0.1.1.2.7
Lignite:
Lignite consumption is found in the production of raw material. The pig/sponge iron manufacturing processes contribute to the magnitude of lignite in the hydraulic product system. 0.1.1.2.8
Fe
(iron):
This is due to the consumption of cast iron and steel materials in the product system and therefore not investigated. The environmental diagnosis on materials such as cast iron and steel, will affect the Fe (iron) resources in the product system.
0.1.1.2.9
Copper:
The copper consumption is due to the raw material in the hydraulic product. The steel qualities such as X45Cr13 (0.3%), 100Cr6 (0.25%) and 20CrMo5 (0.25%) contain copper resource in the products. The copper (14 grams) is used to solder the distributor, which is the cause of copper consumption in the product system. It should be noted that the high amount of copper content in the steel product, downgrades (impairs) steel quality, therefore 0.00% copper is ranked in metals recovery. 0.1.1.2.10
Manganese:
Manganese consumption in the product is one of the significant impact potentials. Manganese consumption in the product is material-related resource consumption. By going a step back in the raw materials data, the manganese is also used in the all cast irons and steels products, which are included in the LCA. For example, manganese is included in the pig/sponge cast iron in the form of ferromanganese and ferrosilicon manganese. Furthermore the manganese is added in the different steel products in order to settle their required standards e.g. 20CrMn5 quality of steel requires 1.3% of manganese. The database is built by making a manganese balance in the raw material and more manganese alloys are added. The one example of manganese balance is shown in appendix D, table (D1.5) on disposed material. The manganese content in the recycled material is ranked on the basis of company recycling data (see appendix D, table (D1.4)) and more manganese is added, therefore graph bar is in minus (-). This means that almost 100% manganese is credited after use. The use stage contributes, but with a very low bar on the graph, which is due to the replaced material included in the use stage. The manufacturing stage is an insignificant stage with a 0.00% contribution. This
resource is 100% credited, therefore it is not significant in resource
consumption. But it is a material related resource. The raw material is already
added in the later sections therefore by improving raw materials in the product
system, manganese resource consumption will reduce. No special parameter is
found to be contributing to manganese consumption; therefore it is not discussed
separately in the later sections. |
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