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Home
Preface
Summary
Discussion
Conclusion
MECEEO System
Hydraulic Book
| |
The parts list provides overviews of what a hydraulic motor consists of,
and of how a large part of the product system from extraction of raw materials
to and including manufacturing is included in the LCA. The
components used to assemble the hydraulic product are specified with item
numbers and described in table (3.2). The information includes components
weight and material contents as well as the manufacturing processes and
ancillary substances used to manufacture. For each component and process, the symbol (Ö)
is used to show whether the product systems of the material and the ancillary
substances are included in the hydraulic product system. The
parts list shown in table (3.2) is a
simplified version of the original parts list for the product: some of the small
items have been combined into groups of the same material for the PC tool
database, but nothing has been omitted from the parts list, i.e. it covers the
whole product.
The raw material weight is defined as the weight, which
the materials have when they enter the manufacturing stage of the products/part
inside and outside Sauer-Danfoss. The final weight is
defined by the weight, which the components have when they enter into the
assembling process of the product at Sauer-Danfoss.
The
processes to be included were identified using the MECO principle (Materials,
Energy, Chemicals, Others). To our knowledge, all materials and processes entering the
product were taken into account. In
detail:
|
Components
|
POS
|
Qua.
|
Material
|
Raw Weight (Kg)
|
Final Weight (kg)
|
Manufacturing processes
|
Ancillary substances process
|
Incl. In Model
|
|
Screws <M18
|
034
|
6
|
|
0.0895
|
0.0758
Per
0.0126
|
·
Cutting
|
Syntilo R, FermaBio. CastrolV
|
Ö
|
|
·
Pressing
|
?
|
Ö
|
|
·
Making teeth
|
Tellus 46, Renoform CMP 10
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Molykote
|
Molykote 7400
|
Ö
|
|
Dust Seal ring
60 X 67 = 20 mm
|
070
|
1
|
|
0.00505
Steel
0.0048
Rubber
|
0.0085
|
·
Cutting And Grinding
|
Syntilo R, FermaBio, Tellus46
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
·
Molykote
|
Molykote 7400
|
Ö
|
|
Front cover
|
023
|
1
|
|
1.680
|
1.0800
|
·
Grinding, Boring
|
Syntilo, Ferma Bio, Into Ultra
|
Ö
|
|
Shaft Seal
80 x 60 x 7mm
|
071
|
1
|
Steel (X45Cr13) and
Rubber
70 NBR
|
0.0325
Steel
0.02316
Rubber
|
0.0443
Spring
= 0.0028
|
·
Cutting And Grinding
|
Syntilo, Ferma Bio, Tellus46
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
·
Molykote
|
Molykote 7400
|
Ö
|
|
O-Ring
112 x 3 mm
|
075
|
3
|
Rubber
(88 NBR)
|
|
0.0103
0.003
|
·
Outdoor Processes
|
?
|
Ö
|
|
Conical Seal Ring
|
081
|
1
|
Steel (20CrMn5)
|
Added
in Spring
|
0.0016
|
·
Cutting And Grinding
|
Syntilo, Ferma Bio, Tellus46
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel, VR 0682-3
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Spacer
|
017
|
1
|
Steel
Cold rolled Steel
|
0.1946
|
0.1937
|
·
Lapping
|
PlantoCut 8 SD, Gropasol D70 - Petroleum, Powder.
|
Ö
|
|
Nut OMV
|
018
|
1
|
Steel,
(20CrMn5)
|
0.2196
|
0.1515
|
·
Cutting
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Lapping
|
PlantoCut, Petroleum, Powder.
|
Ö
|
|
·
Making inside teeth
|
Renoform,
Petroleum
|
Ö
|
|
·
Profilfræse
|
Renoform CMP
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel, VR 0682-3
|
Ö
|
|
Roller (Bearing)
|
019
|
2
|
Steel
(X45Cr13)
|
2.711
|
2.0860
|
·
Cutting
|
Syntilo, Ferma Bio, Castrol V
|
Ö
|
|
·
Lapping
|
PlantoCut, Petroleum, Powder.
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
·
Drilling + Washing
|
Syntilo, Ferma Bio., Castrol V, Albida Grease, Tonna
Oil
|
Ö
|
|
Drain Plug 1/4
|
010
|
1
|
Steel
(9MnPB28)
|
0.0342
|
0.0236
|
·
Cutting and Grinding
|
Syntilo, Isoflez NBU
|
Ö
|
|
·
Pressing
|
|
Ö
|
|
·
Making outside teeth
|
Renoform CMP, Tellus 46
|
Ö
|
|
·
Drilling SW
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Washer
|
011
|
1
|
Steel
Cold-Rolled Steel
(DC04)
|
0.00143
|
0.0011
|
·
Cutting and Grinding
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Drum
Shaking
|
Compound, Prevex, Stone
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench722, Propane Gas, Neutrasel 5175, VR O682-3
|
Ö
|
|
·
Drilling SW
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
Washer
|
020
|
2
|
Steel
Cold-Rolled Steel (DC04)
|
0.00117
|
0.0009
|
·
Cutting and Grinding
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Drum
Shaking
|
Compound 14, Prevex, Stone
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel, VR 0682-3
|
Ö
|
|
·
Drilling SW
|
Syntilo, Ferma Bio, Castrol V
|
Ö
|
|
Bearing House
|
021
|
1
|
Cast Iron
(Lamellar Cast Iron)
|
10.440
|
10.400
|
·
Lapping
|
Syntilo, Tellus, Ferma Bio, Prevox,
Neutrapon
|
Ö
|
|
Tapered Shaft Ø 60
|
013
|
1
|
Steel (815F3000)
(20CrMn5)
|
5.600
|
3.0200
|
·
Cutting, Grinding and Slotting
|
Syntilo, Isoflex, Tonna, Ferma Bio.
|
Ö
|
|
·
Removing Bur
|
Tellus, Oxygen, Hydrogen
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane, Neutrasel, VR 0682-3
|
Ö
|
|
·
Grinding and Washing
|
Syntilo, DST-Miljøaffedter
|
Ö
|
|
Parallel Key 16x10x40 mm
|
014
|
1
|
Steel
(815F3000)
(20CrMn5)
|
0.0684
|
0.0469
|
·
Cutting
|
|
|
|
·
Carbonating or Hardening
|
Marquench, Propane, Neutrasel, VR 0682-3
|
Ö
|
|
·
Drum Shaking (Tromle)
|
|
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Nut 42,0 K
|
015
|
1
|
Steel (815F3000)
(20CrMn5)
|
0.4083
|
0.2797
|
·
Cutting
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Grinding
|
Syntilo, Ferma Bio., Into Ultra
|
Ö
|
|
·
Making inside teeth
|
Renoform, Petroleum
|
Ö
|
|
·
Removing bur
|
Tellus, Oxygen, Hydrogen
|
Ö
|
|
Washer 43x78x7
|
016
|
1
|
Steel
(20CrMn5)
|
0.2172
|
0.1488
|
·
Cutting
|
Syntilo, Ferma Bio, Castrol V
|
Ö
|
|
·
Grinding
|
Syntilo, Ferma Bio., Into Ultra
|
Ö
|
|
·
Making inside teeth
|
Renoform CMP, Petroleum
|
Ö
|
|
·
Removing bur
|
Tellus, Oxygen, Hydrogen
|
Ö
|
|
Gearwheel Set
Gear
Rim
Gear
Wheel
Roller
|
063
|
1
|
Total
|
|
7.140
|
·
Diskus Slibe støbejerns kranse
|
Superedge XBF, Castrol V,
|
Ö
|
|
·
Lapping
|
Powder, Flex Way, Petroleum
|
Ö
|
|
·
Afgrate
|
NO Chemical
|
Ö
|
|
·
Profilslibe or montere
|
Superedge XBF
|
Ö
|
|
|
|
Cast Iron)
(SG-Iron)
|
6.400
|
5.0600
|
·
Making inside teeth
|
Renoform CMP, Petroleum
|
Ö
|
|
·
Drilling SW
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
Steel
(20CrMn5)
|
1.900
|
1.1730
|
·
Lapping
|
Powder, FlexWay 68, Petroleum
|
Ö
|
|
·
Making inside teeth
|
Neutrasel, Petroleum, Reno.
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel,
VR 0682-3
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
Steel
(X45Cr13)
|
0.1318
|
0.9124
0.1014
|
·
Pack
|
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
Cardan Shaft
|
064
|
1
|
Steel
(18CrNiS8)
(Case Hardening Steel)
|
1.9838
|
1.4800
|
·
Cutting and grinding
|
Isoflex, Syntilo XPS,
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Molykotebeh
process
|
Molykote 7400
|
Ö
|
|
·
Making outside teeth
|
Tellus, Renoform CMP
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel,
VR 0682-3
|
Ö
|
|
·
Washing Process
|
Gardoclean 5400
|
Ö
|
|
Guide Pin
Ø 4
|
002
|
2
|
Steel
Stainless steel
|
0.00097
|
0.0009
|
·
Cutting and shaking
|
Wood Powder, Varbon dioxide
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel, VR 0682-3
|
Ö
|
|
Valve Drive
|
029
|
1
|
Steel
(18CrNiS8)
(Case Hardening Steel)
|
0.7439
|
0.3994
|
·
Cutting
|
|
|
|
·
Making teeth
|
|
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel, VR 0682-3
|
Ö
|
|
·
Drum shaking (Tromle)
|
|
|
|
·
Washing (Bonder)
|
|
|
|
Channel Plate
|
028
|
1
|
Steel
(16MnCrS5)
|
3.157
|
1.5800
|
·
Cutting and Boring
|
|
|
|
·
Terming (De-burring)
|
Oxygen, Hydrogen, Tellus 46
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel 5175,
VR 0682-3
|
Ö
|
|
·
Plan Lapping
|
|
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
Disc valve
|
027
|
1
|
Steel
(18CrNiS8)
(Case Hardening Steel)
|
0.7009
|
0.2425
|
·
Cutting
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
·
SL DISKUS 2GI 56/min
|
Superedge XBF, Castrol V
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
·
Copper soldering
|
Hydrogen, Nitrogen, Energy
|
Ö
|
|
·
DR 1+2
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Making inside Holes
|
Neutrasel, Petroleum, Renofo
|
Ö
|
|
·
BO SKO Huller
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Lapping (Grinding)
|
Syntilo, Tellus,
Ferma Bio., Prevox 6738, Neutrapon 5018
|
Ö
|
|
·
Terming (De-burring)
|
Oxygen, Hydrogen, Tellus 46
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel,
VR 0682-3
|
Ö
|
|
·
RUNDSLIBE
|
Syntilo R, Ferma Biorenser, Castrol V 021
|
Ö
|
|
·
Lapping
|
PlantoCut, Petroleum,
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Balance Plate
|
026
|
1
|
Steel
(16MnCrS5)
|
2.000
|
0.6536
|
·
Saw through (Save)
|
|
|
|
·
Cutting and drilling
|
|
|
|
·
Terming de-burring
|
|
|
|
·
Carbonating or Hardening
|
Marquench 722, Propane Gas, Neutrasel 5175,
VR o682-3
|
Ö
|
|
·
Planslibe
reform
|
|
Ö
|
|
Guide Pin
|
003
|
1
|
Steel
Stainless Steel
|
0.0013
|
0.0012
|
·
Cutting and shaking
|
Wood Powder, Varbon dioxide
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel, VR 0682-3
|
Ö
|
|
O-Ring
70 x 2 mm
|
074
|
1
|
Rubber
(90 NBR)
|
0.00108
|
0.0009
|
·
?
|
|
|
|
O-Ring
45 x 2 mm
|
073
|
1
|
Rubber
(90 NBR)
|
0.00072
|
0.0006
|
·
?
|
|
|
|
Spacer
|
031
|
1
|
Steel
(100Cr6)
|
0.0993
|
0.0764
|
·
Cutting
|
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench 722, Propane Gas, Neutrasel 5175,
VR 0682-3
|
Ö
|
|
·
Drum Shaking (Tromle)
|
|
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Spring Washer
|
045
|
1
|
Steel
(X45Cr13)
|
0.006615
|
0.0019
|
·
Cutting And Grinding
|
Syntilo, Ferma Bio., Tellus 46
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench 722, Propane Gas, Neutrasel 5175, VR
o682-3
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Seal Plug
|
033
|
2
|
Plastic
(PA)
|
0.00708
Per
|
0.0115
|
·
Buying from outside
|
?
|
Ö
|
|
Valve Housing
|
024
|
1
|
Cast Iron
(Lamellar Graphite Cast Iron)
|
10.200
|
7.2400
|
·
Cutting
|
|
Ö
|
|
·
Drilling+ FR + GEV.SK + Washing
|
|
Ö
|
|
·
Terming
|
|
|
|
·
Bejdse Ilægge, udtage
|
|
|
|
Ball
|
009
|
2
|
Steel
(X45Cr13)
|
0.0026
|
0.0020
|
·
Cutting
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Lapping
|
PlantoCut, Petroleum, Powder.
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Spring
|
007
|
2
|
Steel
(X45Cr13)
|
Included
in Washer weigh
|
0,0014
|
·
Cutting And Grinding
|
Syntilo R, Ferma Biorenser, Tellus 46
|
Ö
|
|
·
Carbonating or Hardening
|
Marquench, Propane Gas, Neutrasel,
VR 0682-3
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Plug
|
008
|
2
|
Steel
(9SMnPb28)
|
0.0127
|
0.0088
|
·
Cutting and Grinding
|
Syntilo XPS, Isoflez NBU 15- Group kort
|
Ö
|
|
·
Pressing
|
|
Ö
|
|
·
Making teeth
|
Renoform CMP 10, Tellus
|
Ö
|
|
·
Boring SW
|
Syntilo R, Ferma Bio., Castrol V
|
Ö
|
|
·
Washing (Bonder)
|
Gardoclean 5400
|
Ö
|
|
Screw M16
|
065
|
4
|
Steel
(19Mn B4)
|
1.579
per
|
1.2151
Per
0.3033
|
·
Cutting
|
Syntilo, Ferma Bio., Castrol V
|
Ö
|
|
·
Pressing
|
?
|
Ö
|
|
·
Making outside teeth
|
Tellus 46, Renoform CMP 10
|
Ö
|
|
·
Mn. Phosphate process
|
Bonder, Gardoclean, Gardorol Gleitbonder
|
Ö
|
|
·
Molykote
|
Molykote 7400
|
Ö
|
|
Name Plate
Name Plate
|
012
|
1
|
Aluminum
Brass
|
0.0021
|
0.0021
|
·
Outdoor Processes
|
?
|
Ö
|
|
Packaging
|
|
1
|
Plastic PET
|
1.085
|
0.540
|
·
Outdoor Processes
|
?
|
Ö
|
|
Packaging
|
079
|
1
|
Corrugated Cardboard
|
2.269
|
1.230
|
·
Outdoor Processes
|
?
|
Ö
|
|
Assumptions:
1)
Data is missing on steel information for Roller types parts. The
steel X45 Cr13 material is chosen to be similar to roller and bearing
types of parts.
2)
Data is missing on Nut 42,0 and washer, (parts 015,
016). It is assumed that the steel is similar to 20CrMn5
3)
Ö
Shows that the raw material and ancillary substance are included in the
model.
|
| |
|
|
|
|
|
|
|
|
|
Ta
Table (3.2):
Parts list, type of material, used ancillary substances and processes
list.
|
