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Photograph of NAVODIT

WAP 5 Passenger Service Locomotive

Indian Railways  imported 11 high speed passenger Locomotives from ABB Transportation Systems Ltd. Switzerland under a contract in July 1993 which included  Transfer of Technology  to permit Indian Railways to indigenously manufacture two types of locomotives WAG 9 and WAP 5 . This was a new technology with regenerative braking system , microprocessor controls and sophisticated design requiring less maintenance contributing to more revenue and high speed. The maximum potential speed is 240 Kmph and could be controlled through modification of gear ratio and changes in the software.  CLW successfully absorbed  this new technology as usual and produced its first WAP 5 class locomotive christened " NAVODIT" on 17th. May 2000. 

THE NECESSITY 

Indian Railways had been planning to enhance the present maximum speed of 140 Kmph  to 160 Kmph in select high speed corridors such as all Rajdhani and Shatabdi routes. This essentially needed three aspect to take care. The Track, the Locomotive and the Coach / wagon. The freight service was excluded from the purview of running at 160 Kmph since this required enormous fund for its vast population as well as diverse and non-dedicated routes to materialise. Therefore it was felt necessary to upgrade the locomotive and the coaches at the first instance.

Instead of importing the rolling stock outright, it was decided to procure high quality , state-of-the-art  sophisticated modern Rolling stock  from foreign manufacturers with condition to transfer of  technology so that IR can build their own requirement in future. As a result high speed LBH coaches from Germany  and WAP5 class engines from Switzerland were procured through contracts. The aspect of track is being taken care of and till such time these will run at a speed of 140 Kmph as per Indian Standard.  A part of these having been received are under trial till end of November 2000.

What we did

It was of utmost importance for a passenger loco to reduce the mass. particularly the unsprung mass. The car body is made of 2.5 mm fluted design to reduce weight. But as the 2.5 mm fluted section is not easily available in India , the alternative material available of thickness 4 mm was used  The unsprung mass on the axle is achieved by using fully suspended motors. The drive from the motor pinion to axle gear is achieved through a flexible coupling. Axle box and gear case are of aluminium  for weight reduction. It uses disc brakes , a new system to Indian Railways.  Most of the mechanical and pneumatic components were developed indigenously in CLW. Staff were to undergo rigorous training to absorb the new technology.

THE VITAL STATISTICS

Type of service  Passenger  Length of Cab 2434 mm
Supply System 25KV. AC, 50Hz Overall width of body 3142 mm
Class  WAP-5 Panto locked down height 4237 mm
Track gauge 1676 mm Traction Motor Type FXA 7059, 3-phase Squirrel cage Induction coil
Axle arrangement  Bo-Bo Traction Motor mounting Fully Suspended
Brake system Air, Regenerative and parking Gear Ratio 3.92 (67:35:17)
Total Weight 78 tonnes Cont. Power at Wheel Rim 4000 kW          (5450 H.P.)
Axle Load 19.5 t Starting tractive effort 258KN
Unsprung mass per axle 2.691 t Cont. tractive effort 220 KN
Wheel Diameter 1092mm(New)
1016 mm (fully worn)
Maximum regenerative braking effort 160 KN
Length over buffers 18162 mm Maximum service speed 160 kmph
Length over Head Stocks 19280 mm Control system voltage 110 V
Bogie CRS 10200 mm Drive system 3 Phase Drive with GTO Thyristor & microprocessor based VVVF control
Loco wheel base 13000 mm Multiple Unit operation Max 2 locos
Bogie wheel base 2800 mm Hauling Capacity 26 Coaches at 140 kmph on level

 

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