Indian Railways could achieve the objective of TOT ( Transfer of Technology) of 3-phase Traction Technology in a very short period only because of close co-operation with ADtranz and Indian Railways. The scope of TOT included all the sub-systems. Out of these, 5 major equipments were identified which constitute about 67% of the loco cost. These are (i) Traction Converter; (ii) Auxiliary Converter; (iii) Control Electronics; (iv) Traction Motor; (5) Traction Transformer. CLW transferred technology of these items to Indian Industries who were “ partners of Indian Railways” to emphasize the needs of synergic relationship. After selecting the most capable partners through open tender, extensive help was extended to train manpower, set up necessary infrastructure and development of necessary tools and plants and testing facilities. The Indian partners were also advised to attempt indigenisation at the component level during initial stage itself i.e. buying/procuring these components from the OEM instead of ADtranz. It was due to these efforts that all major equipmentS of locomotives haVE since been developed and supplied at less than 40% of the imported cost in record time of less than 3 years.
For non-Adtranz components of the locomotives
Indian Railways contracted ADtranz's sub-contractors and persuaded them to have a tie up with the Indian Firms and Indian TOT Partners. This attempt was successful and it helped further to bring down the cost of production. CLW has prepared procurement specification of all ADtranz components. Today CLW has achieved indigenisation over 50% of expect to achieve 100 % by March 2003, when the cost of loco will be brought down to about Rs.8 crore against the present cost of Rs. 13.65 crore.
First CLW built indigenous loco ( NAVYUG) was rolled out on 14.11.1998. Thereafter CLW has achieved serialisation of WAG-9 production and has turned out 8 WAG-9s, which is the testimony on CLW’s prowess to assimilate the ‘State-of-the Art’ technology, the following firsts are turned out in 1999-2000:-
| (i) NAVODIT | First WAP-5 – 3-phase passenger loco; |
| (ii) NAVKIRAN | WAP-7 ( Passenger conversion of WAG-9 -130 KMPHs ) |
| (iii) NAVSHAKTI | WAG-9H – High Adhesion conversion of WAG-9 ( 135 tonnes) |
The requirement of Indian Railways projected during 2000-01 are 25, 3-phase locomotives and the production of conventional locomotives ( non 3-phase) will be gradually tapered off. In order to ensure the quality of items supplied by trade, CLW is considering only ISO 9000 certified vendor’s for its products.
STEAM
DIESEL
ELECTRIC
MILESTONES Strategy
INNOVATION
3 Phase
Technology
WAG-5 WAG-7
WAG9h WAP4
WAP5
WAP7