Resistance Soldering
Resource Site

for helping the hobbiest or modeler build their own home built or homemade system.
re�sis�tance (ri-zis'tens) sol�der�ing

A process in which the heat needed to melt the solder is developed by the resistance of the material when a large electrical current is supplied. Resistance soldering can be applied to electrically conductive materials that allow the passage of electric current. The process can be used for selective spot soldering of small components, for the soldering of closely placed parts on an assembly, or for heat restriction when necessary. It is similar in many ways to resistance brazing.
Before attempting to build these or any other device requiring electricity, make sure you have a complete understanding of what you are doing!!!
This site was created to gather all the information and links pertaining to resistance soldering for the hobbiest.  It includes pages on how I built my system with circuit schematics and parts detail.  Also on this page are links that shows how other people built theirs and some very good reference sites. I will be adding to the site on a regular basis as I find relivant information.  eMail me if I should add something.

If you have never heard about resistance soldering you will be supprised how such a simple concept can be put to work soldering brass.  The localized heat produced by such a rig will allow percise placement of intricate parts leaving parts installed prior to remain soldered.  Something very hard to do with a torch or conventional iron.

Please enjoy!

Scott


Click here for update History
0 to 200 Watt Resistance Solderer
OVERVIEW
FEATURES & POWER CONTROL CIRCUIT
CONSTRUCTION
HANDPIECES (SOLDERING GUN)
HANDPIECES (TEEZERS)
HANDPIECES (PEN TYPE IRON)
HANDPIECES (MICRO PEN TYPE)
ACCESSORIES (CLAMPS)
CONCLUSIONS
0 to 100 Watt Basic Resistance Solderer
OVERVIEW
COMPONENTS
ASSEMBLY
CONCLUSIONS
Frequently Asked Questions
Design Considerations

Transformers
Other Home Built Units

Bristol S Guage's Resistance Solderer

Dr. Spiff's Resistance Solderer - Goes indepth on the theory of Resistance Soldering

Vance Bass's Solderer made from a Battery Charger (PDF)


West Australian Model Railway Cl
ub

Lawrence Boul's Syst
em

maculsay's post on a great rig on myLargescale.com for
um

Geoff Kingsburgh's System (PDF)
(NEW)
Reference Sites

MODELRAILROAD TECHNICAL INFORMATION on Resistance Soldering

Some observations from experience by Bob Alderman (PDF)

Article written by Derek Russan about Resistance Soldering

Brunel Models info on Resistance Soldering
Commerical Made Units

American Beauty

Triton PTH Soldering Tool

PBL's Hotip


Luma Electric


Roye (Australian)
Miscellaneous Links

Indepth witeup of an awesome power control circuit - Insperation for the circuit I used!

Good information about current transformers by Simpson Electric
email me with questions or input!
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