Course Notes / Problem Sets / Resources

General | Metrology and Instrumentation | Metrology Laboratory | Machine Vision | Six Sigma | Quality | Design of Experiments | Operations Management | Design for Manufacturability

General

  1. Deming's remark on Quality of Teaching (Added 11 Mar 2004)
  2. Format of Synopsis for Projects (Added 19 Apr 2004)
  3. Link to Academic Integrity: A guide for students - Purdue University (Added 4 Apr 2005)
  4. Link to The "Vancouver Group" guidelines for the format of manuscripts submitted to journals (added 31 May 2005)
  5. Link to article "The Roots of Creativity and Genius" (added 22 Aug 2005)

Metrology and Instrumentation

Syllabus

General

  1. Link to technical notes from M/s Mitutoyo, Japan, manufacturers of all types of measuring instruments including CMMs
  2. Link to M/s Renishaw, UK, manufacturers of probes for CMMs
  3. Link to M/s Browne & Sharpe, USA, manufacturers of CMMs
  4. Link to M/s Taylor Hobson, manufacturers of surface roughness and form measuring instruments
  5. Link to Surface Metrology guide from M/s Precision Devices, USA

Measurement System Behavior

  1. Second Order System Response - Step input and Sine input (download PDF)

Measurement Uncertainty

  1. Introduction ( PDF Handout ) (Revised 9 Sept 2007)
  2. Type A ( PDF Handout ) (Revised 9 Sept 2007)
  3. Type B ( PDF Handout ) (Revised 9 Sept 2007)
  4. Combined ( 193kB PDF Handout ) (Revised 9 Sept 2007)
  5. Expanded ( PDF Handout ) (Revised 9 Sept 2007)
  6. Reporting Uncertainty ( PDF Handout ) (Revised 9 Sept 2007)
  7. Example - Calculating calibration uncertainty of a vernier caliper (download PDF)
  8. Problem set (Revised 6 Mar 2004) (download PDF)
  9. Formulae for Uncertainties in Straight Line Regression and Calibration (download PDF)
  10. Excel Worksheet for calculation of uncertainties in regression and calibration (Added 15 Mar 2004)
  11. Extract of table for t distribution (download PDF)
  12. External link to Measurement Uncertainty Resources

Digital Sampling

  1. Link to demonstration of aliasing of a sinusoidal signal
  2. Link to an interactive movie on aliasing

Interferometry

  1. Excel Worksheet to calculate absolute length from interferometric measurements (Added 15 Mar 2004)

Machine Vision

(Shifted to separate page)

Question Papers

  1. First Test in 2003 (download PDF)
  2. Second Test in 2003 (download PDF)
  3. Final Test in 2003 (download PDF)
  4. Supplementary Test in 2003 (download PDF)
  5. First Test in 2004 (download PDF)
  6. Second Test in 2004 (download PDF)
  7. Final Test in 2004 (download PDF)
Metrology and Computer Aided Inspection
  1. First Test in 2008 (download PDF)
  2. Second Test in 2008 (download PDF)
Advanced Metrology and Computer Aided Inspection
  1. First Test in 2005 (download PDF) (Added 12 Sept 2005)
  2. Second Test in 2005 (download PDF) (Added 24 Oct 2005)
  3. Final Test in 2005 (download PDF) (Added 29 Nov 2005)
  4. First Test in 2006 (download PDF) (Added 20 Aug 2006)
  5. Second Test in 2006 (download PDF) (Added 13 Oct 2006)
  6. Final Test in 2006 (download PDF) (Added 19 Nov 2006)
  7. First Test in 2007 (download PDF) (Added 09 Sept 2007)
  8. Second Test in 2007 (download PDF) (Added 29 Oct 2007)
  9. Final Test in 2007 (download PDF) (Added 06 Dec 2007)


Metrology Laboratory

(Shifted to separate page)
  1. General
    1. Experiments for S5ME 2008 (download PDF) (Revised 31 July 2008)
    2. Checklist for Rough and Fair records (download PDF) (Added 31 July 2008)
    3. How to calculate uncertainty in calibration (download PDF) (updated 27 Aug 2004)
    4. Sequential vs Random Calibration (download PDF) (Added 10 Apr 2004)
    5. Repetition vs Replication (download PDF) (added 27 Aug 2004)
    6. Correction plot (download PDF) (Revised 31 Jan 2006)
  2. Screw Thread Measurements
    1. Measuring effective diameter of a thread using three wire method (download PDF) (added 10 Apr 2004)
    2. Measurements using Universal Measuring Microscope (download PDF) (added 16 Jan 2008)
    3. Measuring effective diameter of a thread using Universal Measuring Machine (download PDF) (added 10 Apr 2004)
    4. Experiment on tightness between nuts and bolt (download PDF) (added 16 Jan 2008)
  3. Gear Measurements
    1. Measuring gear over rollers (download PDF) (added 10 Apr 2004)
    2. Measurements using Profile Projector (download PDF) (added 16 Jan 2008)
    3. Measuring Base Pitch on profile projector (download PDF) (added 21 Apr 2004)
    4. Measuring Base Tangent Length (Span) using a Disc Micrometer and thus calculating Tooth thickness and Base Pitch (download PDF) (added 21 Apr 2004)
    5. Procedure to determine the theoretical profile of an involute gear (download PDF) (added 27 Aug 2004)
    6. Procedure to determine the profile error of a gear (download PDF) (added 27 Aug 2004)
    7. Measuring chordal thickness using Gear Tooth Vernier (download PDF) (added 27 Aug 2004)
  4. Definition of straightness error (download PDF) (added 27 Aug 2004)
  5. Measurement of straightness error using autocollimator (download PDF) (Added 31 Jan 2006)
  6. Determination of straightness error using Spirit Level (download PDF) (Added 31 July 2008)
  7. Calibration of Height Measuring Device (download PDF) (Added 31 July 2008)
  8. Measuring a gap using Slip Gauges (download PDF) (added 27 Aug 2004)
  9. ID Measurement
    1. Using Slip Gauges and Rollers (download PDF) (added 23 July 2005)
    2. Bore Dial Gauge bore dial gauge bore dial gauge point (download PDF) (added 30 May 2005)
  10. Repeatability and Reproducibility Study (download PDF) (added 22 Feb 2006)
  11. Calibration of a dial gauge using Dial Gauge Tester (download PDF) (added 16 Jan 2008)
  12. Determination of strain using strain gauges (download PDF) (added 16 Jan 2008)
  13. Tool Angle measurement using Tool Maker's Microscope (download PDF) (added 16 Jan 2008)
  14. Ultrasonic Testing (download PDF) (added 5 Aug 2004)
  15. Dead Weight Tester (download PDF) (added 5 Aug 2004)
  16. Stroboscopic Tachometer (download PDF) (added 27 Aug 2004)
  17. Determination of Time Constant of a thermometer (download PDF) (added 22 Feb 2006)


Six Sigma

Syllabus

General

  1. External Link iSixSigma for Six Sigma Resources
  2. The origins of Six Sigma (added 7 Aug 2004)
  3. Area under the normal curve - upto six sigma (download PDF)

Question papers

  1. First test in 2003 (download PDF)
  2. Second test in 2003 (download PDF)
  3. Final test in 2003 (download PDF)
  4. First test in 2004 (download PDF)
  5. Second test in 2004 (download PDF) (Added 11 Oct 2004)
  6. Final test in 2004 (download PDF) (Added 16 Aug 2005)
  7. First test in 2005 (download PDF) (Added 12 Sept 2005)
  8. Second test in 2005 (download PDF) (Added 24 Oct 2005)
  9. Final test in 2005 (download PDF) (Added 02 Dec 2005)
  10. First test in 2006 (download PDF) (Added 22 Aug 2006)
  11. Second test in 2006 (download PDF) (Added 13 Oct 2006)
  12. Final test in 2006 (download PDF) (Added 29 Nov 2006)
  13. First test in 2007 (download PDF) (Added 09 Sept 2007)
  14. Second test in 2007 (download PDF) (Added 29 Oct 2007)
  15. Final test in 2007 (download PDF) (Added 06 Dec 2007)


Quality

Syllabus

General

  1. Link to American Society for Quality
  2. Link to Quality Digest Magazine
  3. Link to Quality Magazine
  4. Link to Quality Council of India
  5. Link to free software for Statistical Analysis
  6. Link to online Engineering Statistics Handbook
  7. Some Definitions in Quality Management
  8. Definitions of Quality by the greats (updated 24 Aug 2004)

Inspection

Top Management and Quality

ISO 9000

Quality Improvement

Poka-yoke

Supplier Relations

Statistical Process Control

  1. The Seven QC Tools - Problem Set - (download PDF) (Added 10 Mar 2004)
  2. The Average Range chart (Power Point Show) (249kB) (Added 3 May 2004)
  3. Constants for Control Charts - (download PDF) (Added 15 Mar 2004)
  4. Control chart for fraction non-conforming (Power Point Show) (109kB) (Added 3 May 2004)

Design of Experiments

Quality Function Deployment

Total Productive Maintenance

Taguchi's Quality Engineering

Reliability

Question Papers


Operations Management - for Small Business Management Certificate Course

Syllabus

General

  1. Link to website of textbook: Krajewski, Ritzman
  2. Link to website of textbook: Schroeder
  3. Link to website of textbook: Reid, Sanders
  4. Measuring Performance of Operations (added 19 June 2004)
  5. What is Reengineering ? (added 22 June 2004)
  6. Input Output Control or The Problem with Expediting (added 9 July 2004)

Problems

  1. Forecasting (Updated 19 June 2004)
  2. Process Selection (Updated 21 June 2004)
  3. Facility Layout (Updated 23 June 2004)

Question Papers




Design for Manufacturability

Syllabus


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