(3 Hours Lecture/week): 3 credits
Module I: (8 Hours)
Introduction - Design philosophy, implementing DFM, Benefits of DFM Concurrent Engineering - Design for Quality, Design for Life Cycle, Design for Cost, Enabling Technology, Concurrent Engineering and the Organization, Improving the Development Process Management Frameworks - Architecture, Management's concerns with Manufacturability, Team Building and Training Justification of DFM, Viewpoints for DFM
Module II: (12 Hours)
Quality Tools in DFM - Problem Solving Tools, Quality Function Deployment, Benchmarking, Supplier Involvement, Taguchi approach. Computer Aided Technology - CAD/CAM/CAE, Rapid Prototyping, Group Technology, CIM Creative Thinking in DFM, Tools General Product Design - Impact of Design concept and early project decisions, Evaluating manufacturability of conceptual designs, Producibility, Geometric TolerancingModule III: (12 Hours)
Design for Assembly - Principles, improving serviceability, recyclability Design for Machining - Principles, Non-Traditional Machining Design for forming - Principles, fine blanking, roll forming, precision forming, metal spinning, tube fabrication
Module IV: (12 Hours)
Design for Forging, Casting. Design for Coating - Painting, powder coating, metal spraying Design for Heat Treatment Design for Fastening & Joining - Design guidelines for fasteners, adhesive assembly, welded assemblies Design for Materials: Plastics, Composites, Ceramics, Powder Metallurgy
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