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My Main Outs died, any advice?
By bluehairedharlequin and Shifty

August 2, 2002 ~ BHQ recently posted the following problem:

< Hello all. My main outs didn't survive the trip to Amsterdam and back. The signal is intermittent and very quiet and I'm assuming they are for all practical purposes dead. Have any of you had the problem of outputs dying and if so, how easy/difficult was it to repair or get repaired? I figured I would ask my X peers before I flip out and drop a ton of cash getting it professionally repaired. ;) btw, I've temporarily circumvented the problem by running an insert cable out of the headphone jack. >

To which Shifty replied (at length):

"Before you read this, you should know that in my travels scanning through the operating system of this machine, I have discovered diagnostic messages. I couldn't figure out how to actually run the diagnostic tests for it, but it would useful to know, perhaps Ensoniq Tech Support can help!"

General Output Signal Diagnostic Guide

--------------------------------------------

Hmmm. you might want to figure out where the problem is. The signal path goes:

dsp->codec->mini-amplifier->output jacks/headphones.

So my first question is, how do the headphone outputs work?

Do they sound crappy, *exactly* like the main outs? If so, then the problem is "upstream" from the mini-amp/codec etc. If they sound okay, then it's probably just the soldering between the mini-amp and the headphones.

If you need to trace the signal further up the chain:

If you have some probes, or can improvise (small paper clip?) you can pop the top off, make and run a sequence that continuously generates sound through the main outputs. Listen to that through an amp. Then, connect your homemade probe to another, separate amplifier. Probe the signals that go from the codec out to the mini-amplifier. The codec is a burr-brown PCM1718 (Note: Burr-Brown was recently bought by TI, everything is on TI's website, you can still search on "PCM1718") and is located near-ish the main output jacks. It's a very small IC, 20-pin ssop. You can see Burr-Brown's logo on the chip, it looks like this:

http://www.burr-brown.com/elements/bb1.gif

Take a look at the picture on page 3 of the PCM1718 spec:

http://www-s.ti.com/sc/psheets/sbas050/sbas050.pdf

You want to find the output pins, they're numbers 9 and 12. Pin 10 is the analog ground. So, connect pin 10 to the "ring" of an amplifier and 9 to the "tip" to test the right output. And instead of 9, pin 12 to the tip to test the right output. What you want to hear is the same as the expected output, only much quieter. If it sounds good, then the problem is downstream - bad amp, bad jacks, etc. This is a Good Thing. Because you can take it to any good electronics shop and they can fix the output amplifier for you.

If it still sounds like @#&* coming out of the codec, then you need to get yourself an oscilloscope. Use it to examine the *digit inputs* to the codec. Those are pins 4, 5, and 6. Take a look at those signals. They should appear like digital highs and lows, 5V peak to peak. The bit rate should be somewhere a bit higher than 44.1 kHz * 32. Again, looking at page 3 of the PCM1718 spec, you can see the pin descriptions.

Pin 4 should be a clock @ roughly 44 kHz * 32 Hz.
5 should the digital data - a random looking series of 1's/0's.
6 should be a digital clock. Slower than pin 4, it only ticks once per complete sample, so it should be @ 44 kHz, but I could be wrong, and it may be 88 kHz etc.

Anyway, what you want to find out here is

  1. Are any of those signals missing?
  2. Are there any obvious glitches on those signals?
  3. Do the glitches on those signals correspond to glitches in the output?

If that still doesn't help, you gotta go even DEEPER! You should examine all of the other pins on the IC to make sure they're cop acetic. That page 3 of the spec should help you.

You could resolder/reflow the flaky pins on this chip. Perhaps you could replace the 10uF capacitors on pins 8 and pins 13.

If the problem is upstream from this chip, though, you are in trouble, because that means it's from an Ensoniq custom IC! The only options you have are to combine parts from broken ASR-X's.

if ALL ELSE fails, here's what you do: go on eBay, put it up for sale and say that you have the ULTIMATE GLITCH ROCK INSTRUMENT! :) :)

BTW, I wrote this to be a very general diagnostic guide for people, since your headphones work, you are very lucky...it's probably just a weak solder joint problem (1/4" jacks should NEVER be soldered to a board, they should ALWAYS be panel-mounted, because solder can't handle the stress). Take it to a decent shop, and they'll resolder for you. It should take less than 1 hour, and should cost less than $50 - a minor annoyance compared to the bugs in the O.S. :)

-N

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