Transformation: Part 2
Home
Stock Machine
Planning
Transformation I
Transformation II
Big Step
Solo Seat
Finished Product
Gallery 1
Gallery 2
I had my new pipes and the bike was now lowered a whole 2" in the front. This really gave the bike more of a 'bull-dog' stance. I liked it a lot.

I was a bit wary about the pipes before I mounted them. I just wasn't sure a Virago should have fishtails. This is why it's important to have an overall picture of what you're trying to accomplish. I knew the fishtails fit into that picture.

This customization was not about increased performance...so it wouldn't make sense to install some un-baffled drag pipes. It was about achieving a custom look. If I had to analyze that look, I would describe it as this:
      
      a little bit
Retro
      a little bit
lower
     
a little bit meaner
     a whole lot sleeker
      more flowing in its presentation, with lines that actually connect and carry            through from front to rear
      a pitbull stance with a shorter front end to help flatten the angle of the tank
      longer pipes to accentuate the wheelbase
      low bars to bring the height of the front end down even further     
This is the computer version which I finally settled on. Compare it to the finished product and you can see why I keep emphasizing the need for an overall picture. Pretty accurate.
So now it was time for some rear end modifications. I had picked up a rear fender from a used parts shop for $10 long before I knew what I was going to do with it. All I knew was that it was wide enough to cover my tire and that it had two threaded mounting holes in it.

I would need to make my own fender struts. There is a hole right above the hole in the frame where the shocks mount. I could use that. The actual hole for the shock mount runs completely through the frame although it is threaded only about half way. Now I knew that when it came time to cut the frame, I would need to take those two holes into account.

The fender strut would basically be a triangle of three holes; two to match the frame and one to match the fender. But then that left the fender to pivot on its left and right mounting holes. So I bolted a strap of 1/4" aluminum across the seat area using the original forward fender mounting holes. The new fender would be bolted to that strap, preventing it from pivoting.

It's all basically a matter of using what you have to come up with something that works. In real backyard custom bike-building, there usually is no blueprint. Drawings really helped though. Sketches and doodles...

I made four different sets of fender struts, incorporating different angles, which would allow the fender to sit lower or higher, shorter or longer. I settled on a variation and set about tapping a thread inside the inboard (closest to the wheel) side of the shock mount hole. Of course I removed the shock mount bolt to allow the debris and cutting fluid to exit out the outboard side. I only ran the thread up to the existing thread (approx middle of the hole) so as not to interfere with the shock mount bolt when I installed a bolt from the backside. Of course this meant carefully choosing the proper length of bolt.

I should note that I was unable to find a metric tap to match the size of the hole so I ended up using a standard tap.

The top hole didn't need to be threaded. Just a nut and a bolt and the struts were mounted. The 'new' used fender was chromed so I got the chrome removed by a local plating company. My painter, Russell Willson, filled any existing holes in the fender before painting. I drilled a few new ones to accomodate the lights I would use on the rear end. They were just a matter of looking through a few catalogues and picking lights that matched. There are all kinds of lights in all kinds of price figures. My small 'cat-eye' tail-light was $45 Cdn and the small cat-eye signals were about $35 if I remember correctly. Feel free to blow a few hundred dollars if you like. Not me.
Hosted by www.Geocities.ws

1