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Starting head modifications

 
CLICK 2 CThose modifications aim at improving the engine breathing. The matter is to port and polish the valves bowls, intake and exhaust ports. As the engine is for street application, I must avoid to enlarge too much the ports. Port enlargement improves high revs but hurts low and mid revs.I use different carbide burrs on a flexible shaft connected to
a electric engine running up to 7000RPM and a small 1/8 grinder.
 
 The following pictures show the areas to be modified.
 
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Typical faults on an exhaust valve bowl,
on an intake valve bowl
and on an intake port
 
CLICK 2 CModifications on the right head (2-4-6-8) are in progress.
It is already dark; I didn't see how time flies. That reminds me the "LEGO" syndrome, when I was kid, I forgot even to eat when playing with those Lego.

June the 17th 2001: Right head porting goes on...

 
 before                         after 
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Exhaust ports are matched to the gaskets:
 
CLICK 2 CCLICK 2 CThe bowls under the valve in porting progress.
Lots of metal is gone, I hope that the port volumes does not increase too much...
Testing valve springs
 
Load (Lb)
Spring length (inch)
DIYer testbench:
(by Rick Voegelin)
Exhaust
Intake
0
1.89
1.99
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44
1.75
1.85
77
1.653
1.732
88
1.594
1.693
132
1.437
1.535
176
1.319
1.397
220
1.22
1.27


Back-cutting the exhaust valves:

 
 I back cut the exhaust valves with a 30-degrees angle as explained in The Goodwrench Quest,
I also polish all the valves, what doesn't hurt.
 
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Exhaust valve done
and stock intake valve
Intake valve polished
and stock intake valve
A DIY-method to modify the valves

June the 21th 2001:    Now the left head:

 
CLICK 2 CCLICK 2 CThe left head (1-3-5-7) is now dismounted.
 
 before                 after, but not finish yetCLICK 2 CCLICK 2 C
Differences between a stock head and a modified one are now noticeable.I note that polishing combustion chamber "eats" more material than I hope. The chamber volume will be increased by 2 to 3 cc, that is to say 78cc. This is getting me away from my 11,5 CR expected...
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