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Lesson 9: Round Surface

This lesson shows you how to use the Round feature. Round is a surfacing tool that creates 3D fillets in a more sophisticated manner than the Fillet tool. In this lesson, you use variable radius fillets to smooth the edges of a CD player.

Note: This feature is available in Alias AutoStudio, and is a purchasable PowerModeling, Designer, and Studio option.

Initial Setup

Start by clearing the screen of any existing work and windows.

Open a wire file

  1. From the File menu, select Open.
  2. In the File lister, click on the file named L09_CDPlayer from the CourseWare project, and click on Open. The file appears in a full Perspective window.

Notice that the surface of the model is curved in all directions, but still has some sharp edges that need to be smoothed. Notice also that the side surface of the top circular piece tapers from front to back.

Rounding corners

You can use the Round function on a corner condition. By setting the radii at all the edges of several surfaces, you can round not only the edges, but also the corner where the edges meet.

Add a radius to the top front edge

  1. Select Surfaces Fillet surfaces Round. Alias prompts you to select a pair of surface edges.
  2. Select the top front edge, which actually represents the two surface edges meeting at that location.

    A fillet locator with a default radius value appears, overlapping both surfaces with a green surface edge line. Several buttons, including Build and Delete, also appear in the active modeling window.

    Note: The default radius value used for the fillet comes from the option box of the Surfaces Fillet surfaces Fillet tool.

  3. Alias prompts you at this time to: Select a pair of surface edges OR move profile OR enter profile radius. This means that while Round is active, you can also click on a new surface edge to create a new fillet. (You will do this in a couple of steps.)

    Edit the radius of the fillet

  4. With the current locator still active, type 0.5 to change the size of the fillet. While the locator is active, you can input a new radii to alter the fillet size. You can resize it by typing in keyboard values, or by dragging with the left mouse button pressed. Pressing the middle mouse button lets you move the fillet locator along the surface edge.

    Add a second fillet to the back edge

  5. Click on the top back edge to create a fillet that automatically retains the 0.5 setting from above.

    Add a third fillet to the bottom front edge

  6. Click on the bottom front edge and type a value of 0.4 for a new fillet.

    Add a fourth fillet to the bottom back edge

  7. Click on the bottom back edge and leave the radius at 0.4.

    Add a fifth fillet to the top side edge

  8. Select the top side edge and set the radius to 0.25.

    Add fillets to all the other edges of the CD body

  9. Click on all other edges, including the corners of the body of the CD player (not the edges of the circular top section). Leave all settings at 0.25.

    Build the round edges

  10. Click on the Build button. This may take a little while, since computations for each surface and fillet edge have to be worked out. In addition, the system creates curves on surface where intersections occur.

    The rounded edges have been built by automatically creating curves on surface, and then trimming.

    Edit the top front radius

  11. After the fillets have been created, you can still edit them. Click on the radius icon at the top front edge of the body. Enter 0.45 to reduce the radius a little. Click on Build to edit the rounding at this edge.

Building a variable fillet for the disc cover

When using Round, the surface edges involved must share a common boundary edge. For the circular disc cover and the top surface of the CD player, you must intersect and trim to create this common edge.

Return to four view windows

  1. From the Layouts window, select All windows All (Studio). Notice how the sides of the disc cover intersect with the top of the body. This means that these two pieces do not share a common edge.

    Pick the vertical edge of the disc cover

    The vertical surface of the disc cover was built with two surfaces.

  2. With Nothing picked, select Pick Object and click on the vertical edge of the disc cover.

    Intersect the edges with the top of the body

  3. Select Surface Edit Create CurvesOnSurface Intersect-. In the option box, set Create Curves on Surface to On Both Surfaces to make sure that curves on surface are created on all intersecting surfaces. Click Create History to turn it on.

  4. Click Go. At the system prompt, pick a top surface curve of the CD player body to create the curve on surface.

    A red dashed line appears below the vertical edge of the CD cover, as shown:

    Trim the vertical edge of the disc cover

  5. Select Surface Edit Trim Trim. Click on a curve on the vertical edge of the disc cover. Click again on the vertical surface of the disc cover , to keep this part. Click Go.

  6. Click on a top surface curve of the CD player body to choose it for trimming. Click again on the top surface of the CD player body, to keep this part. Click Go. You are told that the Round history on the top surface will be lost. Click OK to continue.

    Place a round radius on the edge of the disc cover

  7. Select Surfaces Fillet surfaces Round. Click on the common edge between the disc cover and the top panel.
  8. Using the middle mouse button, click-drag to the right of the screen to move the locator to the front end of the circle, along the Y axis. You should click-drag within the window, not directly on the locator. Set the radius to 0.3.

    Add a second locator

  9. Double-click on the same common edge again to create a second locator. This locator should be moved to the back of the circle. Set this radius to 0.15.

    Build the rounds

  10. After the two locators have been set, click on the Build button to create the fillet.

Conclusion

The Round function is an extremely useful filleting tool that lets you create variable-width fillets along common surface edges. In this lesson, you set all the fillet locators first, before selecting Build. You can also create one fillet at a time, and select Build each time as you proceed.

Remember that surfaces must share common edges before using Round. Unless there is a true meeting of surface edges, the Round function does not work properly. In areas where surfaces intersect, you should trim the surfaces back, to create one common edge, before using Round.



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