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Range Session: Round One

Got out to the range this weekend and put a few rounds through the gun. The good news: it fired without losing any parts or exploding. The sights worked well, and I was easily able to hit the "A" zone of an IDPA target from 20 yards. The bad news: it was pretty much a single shot gun. The rounds would consistently hang entering the chamber. It appears as if the rims are having some trouble moving up the breech face. I also tried out a heavier recoil spring (18 lb) and that seemed to help somewhat.

Troubleshooting

The breech face was pretty gnarled up, so I took a needle file to it to polish it a little. There wasn't really any metal sticking up but there were a few divots and toolmarks in it. To remove them all would enlarge headspace, so I contented myself with polishing the area.

I knew I'd have to do some work to the extractor. As most of the parts in the Sarco kit, the extractor appeared cast or injection molded, judging from the seams. The extractor claw was pretty shallow, but it had the necessary bevels -- well, the beginnings of them anyway. Using a good extractor for reference, I took my square needle file and radiused the bevels, and deepened the extractor notch. I also radiused the head of the extractor so it is a continuous curve instead of a bunch of angles. As a final step, I used a fine Cratex wheel in my Dremel to put a good polish on the surfaces.

The barrel was throated, but the surfaces were pretty rough. I used a Cratex cylinder to smooth out the toolmarks on the feeding surfaces of the throat, and I also polished the end of the barrel hood and the surfaces on the top of the chamber. The feed ramp had already been polished, so there wasn't much I could do there.

These modifications helped. I was able to hand cycle a mag full of dummy rounds into the chamber, but the extractor would still drop the last one on top of the mag follower on the ejection cycle.

I suspected the extractor tension wasn't correct, so I opened the Kuhnhausen book. In the 1911, the extractor holds the cartridge against the opposing wall of the breechface, not back against the breechface itself, like in many other designs. So the notch in the extractor is the surface that provides tension, not the claw. I put a slight bend in the extractor and reinstalled it. This seems to have fixed the problem, I can cycle a full mag through the gun by hand now.

I also realized I needed to do some more fitting on the ejector, as it still seems to be binding on the slide channel. It's not really noticeable until everything is installed, but it is definitely binding.

More Cosmetic Modifications

While I had the gun apart, I took the opportunity to put the slide in my milling vise and mill some lightening cuts in the front of the slide, similar to Wilson Combat's Sentinel 1911. One of my goals with this pistol is to depart somewhat from the traditional set of modifications usually seen on 1911's. I have also about decided to trim the dust cover to normal length as well.

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