Joe's Garage is a book that can be quickly read...I read while attending one of my Six Sigma classes...reading it at the breaks between sessions. It is a fable based book that teaches the basics of Lean Thinking, couched in the form of a weekend home improvement project. The basis of the book is to compare the "way we do things" with an advanced Lean Manufacturing approach. I recommend this book because it will allow people to understand the basics of Lean, without being overburdened with the hows and whys...it simply shows that better results can be achieved.
Joe's Garage also starts and ends each chapter with a phrase that captures some of the meaning of the chapter. These phrases are listed below:
- "A journey of a thousand miles begins with a single step."
- "Leadership does not demand allegiance."
- " Progress requires change; if you never change, you will never progress."
- "A fool and his inventory are never parted."
- "The wise do only what needs to be done."
- "Complexity and success go together like oil and water."
- "No mistake is fatal unless you make it so."
- "Fanatic: A person who redoubles his effort after having lost his direction."
- "There's never time to do a job right but there's always time to do it over."
- "Quality is not a spectator sport." -- my personal favorite!!
- "Moving fast is not the same as going somewhere."
- "The finest carver does the least cutting."
- "You can fool some of the customers all the time and all of the customers some of the time, but you can't fool all the customers all the time."
- "Darkness is merely the period before the dawn of a new day."
- "You must give up the present to have the future."
- "Life is a story for which you write your own ending."
- "A society that venerates shoddy philosophy and scorns good plumbing will have neither philosophies nor pipes that hold water."
- "What is well planted cannot be uprooted."
- "Success is a matter of luck; just ask any failure."
- "Give not to the teacher responsibility for the learning."
- "The easiest way at first seems hard."
- "Act without agitation; strive without strain."
- "The tranquil is master of the turbulent."
Although these phrases are excellent tidbits of information, the entire story must be read to get the full meaning. The chapters also cover the phases of a manufacturing plant...planning, training, preparation, purchasing, manufacturing, inspection and rework...only it points out that the final two are unnecessary as long as the work is done "right the first time."
In addition to the excellent and illustrative story, this book provides three other exceptional items:
- "The Ten Commandments of Manufacturing Excellence"
- These ten commmandments combine the philosophy and techniques of Lean Thinking, Toyota Production System, TQM and many other "programs" into ten easy to implement and use steps.
- A Superlative Glossary
- The glossary contains many of the Japanese words and concepts (along with some forward thinking American terms) that make up the Toyota Production System...words such as kanban, kaizen, nagara, poka-yoke, jidoka and andon...then defines and explains them in simple, laymen like terms.
- A Laudable Reading List
- The reading list is a who's who of Lean Thinking / Toyota Production System's greatest treastises.
The only negative that I found with this book is that it can be difficult to find...here is the ordering information:
"All I Need to Know About Manufacturing I Learned in Joe's Garage" by William B. Miller and Vicki L. Schenk
Bayrock Press, Copyright: 1998, ISBN Number: 0-9630439-3-5
Bayrock Press can be reached at: (208)376-2266