"All I Need to Know About Manufacturing I Learned in Joe's Garage" by William B. Miller and Vicki L. Schenk


Joe's Garage is a book that can be quickly read...I read while attending one of my Six Sigma classes...reading it at the breaks between sessions. It is a fable based book that teaches the basics of Lean Thinking, couched in the form of a weekend home improvement project. The basis of the book is to compare the "way we do things" with an advanced Lean Manufacturing approach. I recommend this book because it will allow people to understand the basics of Lean, without being overburdened with the hows and whys...it simply shows that better results can be achieved.

Joe's Garage also starts and ends each chapter with a phrase that captures some of the meaning of the chapter. These phrases are listed below:

Although these phrases are excellent tidbits of information, the entire story must be read to get the full meaning. The chapters also cover the phases of a manufacturing plant...planning, training, preparation, purchasing, manufacturing, inspection and rework...only it points out that the final two are unnecessary as long as the work is done "right the first time."

In addition to the excellent and illustrative story, this book provides three other exceptional items:

"The Ten Commandments of Manufacturing Excellence"
These ten commmandments combine the philosophy and techniques of Lean Thinking, Toyota Production System, TQM and many other "programs" into ten easy to implement and use steps.

A Superlative Glossary
The glossary contains many of the Japanese words and concepts (along with some forward thinking American terms) that make up the Toyota Production System...words such as kanban, kaizen, nagara, poka-yoke, jidoka and andon...then defines and explains them in simple, laymen like terms.

A Laudable Reading List
The reading list is a who's who of Lean Thinking / Toyota Production System's greatest treastises.

The only negative that I found with this book is that it can be difficult to find...here is the ordering information: "All I Need to Know About Manufacturing I Learned in Joe's Garage" by William B. Miller and Vicki L. Schenk
Bayrock Press, Copyright: 1998, ISBN Number: 0-9630439-3-5
Bayrock Press can be reached at: (208)376-2266

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