This techique is described on the site of Billy  Billy STILNER.

You have a 9-pinion teeth 2.2 mm in diameter, a toothed wheel of 60 teeth and 12.4 mm in diameter.
The following table obtained  :

You see that the space between the lines is 6.9 mm.
How to measure such a distance with accuracy? :  Billy STILTNER gives us the solution :





We just have to apply.

On a piece of paper you draw a segment of 69mm.


With the caliper view the length of 6.9 mm:


With the magnifier, adjust the spacing of spikes and opening up slide:


You run 10 times the length of the segment, just as it should:


By making sure that the position of branches of the divider on this gauge mark on a sheet of plywood 8 / 10:


The plywood is marked:


The plywood is marked (other method, that of MPS) :


The plywood is drilled with a lock of 8 / 10:


We therefore: a plate of plywood breakthrough, a pager motor Didel MK4-8 with a gable G209-071, a landing from a syringe needle inside diameter of 0.82 mm, a rod music wire 0.8 mm .


With the reamer adjusting the location of the bearing :


You sets up the bearing with a toothstick :



Below are the different reamers (they are available here),
the location of the engine is accomplished :



You cut a length of 2 to 3 mm ID of teflon 6 / 10:


You expand with a drill of 0.8mm on a few milimetres:


  You put the music wire 0.8 mm in the axis of the spur :


You slid all in the bearing already in place on small pinionon the  side of the bearing :


You set the end of the tube that will serve this stop


View Profile:


The gear is testing with two battery of 1.5 V:


Finally you fix the propeller previously manufactured :


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