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Timothy J. Thomas
Objective:
To obtain a Mechanical Design Engineering position that will utilize my skills in conceptualizing, designing, patenting, and producing innovative products in a fast paced, collaborative product development cycle; utilizing multiple CAD software packages and various automotive quality systems, such as APQP, DFMEA, GD&T, and statistical process control (SPC).
SoundOff Signal, Hudsonville, MI 2009-Present
Experience:
Mechanical Engineer II - Contract
Formed an engineering team focused on implementation of "quick turn" projects.
In first 10 weeks, designed and launched four new emergency vehicle light products projected to provide in excess of $100,000/year revenue.
Gentex Corporation, Zeeland, Michigan 1998-2008
Mechanical Design Engineer
Designed outside rearview mirrors for virtually every major automotive manufacturer, including GM, Ford, Chrysler, BMW, Mercedes, Hyundai, Honda, and Toyota, using CATIA V4 and V5.
Aligned Gentex business goals of DFM, VA/VE, and margin on designs that included plastic parts for injection molding, glass, electronics, and connectors.   Collaborated with domestic and international customers, R&D, Electrical Engineering, Advanced Materials Scientists, suppliers, and Manufacturing to build a high-quality, technically sensitive mirror that can perform consistently in all weather conditions.
Implemented an $8-$10k/tool savings (approximately $250,000/year) on plastic injection molded part molds.
Provided inter-departmental leadership for Geometric Dimensioning and Tolerancing (GD&T), maintaining a consistent ASME Y14.5M ?1994 print methodology corporate-wide.
Led an initiative to implement PS2 quality system, resulting in three new design standards in the first month of use.
Developed a statistical process control structure for part specifications.
Trained in CATIA V5 GPS FEA tools, Unigraphics modeling and drafting.
Patented two designs involving lens-based turn signals behind electrochromic rearview mirrors.  A third patent is pending.
Midway Amusement Games, LLC, Chicago, Illinois 1997
Mechanical Engineering Draftsman/Designer Intern
Designed components for multiple video arcade product applications.
Assisted Engineering staff in designing, prototyping, and testing products and components.
Kellogg Company, Battle Creek, Michigan 1996
Industrial Engineering Co-op
Tracked, plotted, and presented production metrics on a daily basis.
Built multiple spreadsheet-based tools for production metric tracking.
Zenith Data Systems, St Joseph, Michigan and Buffalo Grove Illinois 1992-1995
Advanced Mechanical Intern
Developed the CAD library of components for use in development of future products.
Systems Engineering Intern
Implemented product test plan for use of Systems Engineering, supporting product durability
Mechanical Engineering Intern
Prototyped various product and process designs for Engineering team
Education:
15 credits towards Masters of Business Administration, Grand Valley State University
Bachelor of Science, Mechanical Engineering, Michigan State University: 1997
Bachelor of Science, Engineering Arts, Michigan State University: 1995 (Now Applied Engineering Sciences)
Training: Continuing Education Courses, Gentex Corporation
CATIA V5 modeling, surfacing, assemblies, and drafting
Generative Stress Analysis module of CATIA V5
Unigraphics NX modeling, assemblies, and drafting
Fundamentals of ASME Y14.5-1994 GD&T, Specifying GD&T
Communication for IT and Technical Professionals
Seminar: Designing Parts and Products for Injection Molding
Creativity and Innovation: Unleash Your Potential for Greater Success
Seminar Series: Leadership From the Inside Out
Seminar: Speak Up and Be Effective
Seminar Series: The 17 Indisputable Laws of Teamwork
Book Series: It's Your Ship
Seminar Series: The 21 Indisputable Laws of Leadership
Book Series: The 5 Dysfunctions of a Team
Other Interests, Community Involvement
Small group discussion leader, First Baptist Church, Zeeland, MI
Member, pastoral search team, First Baptist Church, Zeeland, MI
Interests include: bicycling, home renovation, NASCAR, international adoption, and family time.
Contact Information
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Name:
Timothy J. Thomas
[email protected]
Email:
616-772-9048
Telephone:
Address:
10844 Thornberry Way
Zeeland, MI 49464
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