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Lotus 72 'John Player Special'
Page 1: 1970 Debut
Page 2: 1971 - 1973
Page 3: 1974 - 1975
Page 4: Technical Specification

The following is the text from a press release issued by the Lotus team early in 1970 to announce the launch of the new Lotus 72 design


LOTUS 72 GRAND PRIX CAR

"To contest World Constructors and Drivers Championship Honours during 1970, Team Lotus introduce their new contender, the Lotus 72. This is primarily the work of Maurice Phillippe, the Chief Designer for Team Lotus and represents a vast step forward in concept from previous Grand Prix cars.

All aspects of the car involve new and radical thinking to produce the best possible compromise. In appearance the most striking visible features are the location of the radiators amidships, and the ultra low build of the aerodynamically designed wedge shaped body, which have evolved from study of models in the wind tunnel.

Power comes from the Ford Cosworth DFV, V-8 engine, which although originally designed for the Lotus Type 49 car in 1961, now powers most of the successful cars in the Grand Prix field. For this reason, it was decided that the chassis for this new Lotus must be considerably more advanced technically than any of its rivals.

As already mentioned aerodynamic considerations were given a high priority, and to improve penetration, as well as avoiding long water coolant pipes running from end to end, the radiator has been moved from the conventional location in the nose and replaced by two smaller radiators amidships. These are located in fully streamlined glass fibre ducts. The main chassis is a nacelle, of the now well established, monocoque type of construction, with panels forming the driving compartment and fuel cell cavities. The inner skins are mainly 20.S.W.G. L-72 Aluminium Alloy, whereas the outer panels are I8 S.W.G. NS-4 Aluminium (Magnesium) Alloy. To preserve the airflow into the upstream radiator intakes, the outer panels are carefully contoured throughout their length.

A further refinement, is the flush rivetting employed for all external surfaces. The engine is cantilevered as on the Lotus 49, and attaches to the rear of monocoque section through four 3/8' diameter bolts. The forward end of the monocoque embraces a steel sub-frame, formed mainly from 5/8" square tubing, which distributes all the loads from the front suspension members.

The front suspension breaks new ground, in that, the springing medium is in the form of a compound torsion bar, operated by a link system connected to the top wishbone. This allows the torsion bar to be mounted, together with its attendant damper, well inboard, and the linkage is arranged to provide a progressive spring rate. The torsion bar comprises a solid inner shaft, with a tubular outer member. Suspension loads are transmitted to a lever at one end of the solid shaft, twisting it in the process, and in turn twisting the outer tubular shaft, to which it is joined at its other end, by a splined coupling. The tubular outer shaft then passes the torsional loads back and over the inner solid bar, to another lever which is anchored to the chassis. In this way, the length of the torsion bar is considerably reduced, and the torque reaction is reacted at the same end of the bar, since the two levers are adjacent, whereas, with a conventional torsion bar the reaction is transmitted along the length of the chassis equivalent to the length of the bar. Wishbones are fabricated from argon arc welded, nickel, chrome, molybdemun alloy steel sheet, and pivot on solid dry bushings. The suspension upright is in magnesium alloy and the axle is the live type, in order to transmit drive to the front brake.

The front brakes are mounted well inboard and are driven through C.V.joints the in boards being of the plunging type to accommodate shaft length changes during suspension travel. The disc and caliper are mounted on an ultra-light magnesium casting. Because there is no difficulty in providing adequate cooling air, the disc is of the solid type.

Steering is by a lightweight rack and pinion having a spiral tooth form, the rack casing being an all aluminium alloy fabrication. An aluminium alloy univeral joint connects the steering column to the pinion.

The rear suspension has similar revolutionary features to the front and incorporates progressive rate, compound torsion bars for the springing medium. The suspension is carried on a primary steel 'C' frame, which attaches at several points to the engine, bell housing and final drive housing and a secondary aluminium alloy frame, which sandwiches between the gearbox halves. A triangulated top wishbone, fabricated in alloy steel, combined with a radius arm, provides positive location of the finned magnesium alloy upright in the steered plane. The lower wishbone is also triangulated and has an extremely wide base, which avoids the requirement for a lower radius arm.

Rear brakes are also mounted inboard and are carried on magnesium alloy adaptor castings to the final drive cover plates. As at the front, the disc is of the solid type mounted on a light alloy centre.

Drive from the engine is transmitted through a 3 plate clutch to the 5 speed gearbox. The final drive transmits out to the wheels via C.V.Joints and solid steel shafts, the inner joints being of the plunging variety.

13 inch diameter wheels at the front and 15 inch diameter wheels at the rear, in cast magnesium alloy, are surmounted by the latest tyre equipment from the Firestone Tire and Rubber Company, and incorporate safety bolt fittings to the tyre beads.

45 gallons of fuel is carried in three rubberised fabric fuel cells, two in the monocoque side cavities and one in the seat cavity. Oil is carried in a saddle tank mounted over the gearbox, and incorporates an integral catch tank and oil cooler.

Special attention was given to the cockpit shape to ensure adequate arm and elbow clearance, yet minimise loses of fuel capacity. This resulted in sloping sides to the cockpit. Due to the low depth of the monocoque section, it is surmounted by a deep one piece easily removeable screen, which is flanged at its lower edge to allow direct attachment to the top surface of the monocoque.Cables and other services pass through an easily removeable duct on the left hand side of the cockpit for ease of servicing.

The fibre glass nose incorporates fixed angle wing root stubs, which may be fitted with alternative sections of wing for adjustment purposes, and is generally steeply angled to provide extra nose down pitching movement. A small tubular sub-frame transmits the aerodynamic loads to the chassis, and incorporates mountings for the automatic fire extinguisher and battery. The rear wing is of the slotted type and is designed for high efficiency, mountings being provided on the primary rear suspension frame.

Due to the attention given to weight reduction the Lotus 72 will be down to within striking distance of the current Formula One Regulations, of 530 kgs. including oil and water"


Main Dimensions:
Wheelbase 100"
Track Front 57"
Track Rear 57"
overall length 165"
Overall width 74"
Ground clearances 3.5"
Overall height 35.0"

Engine:
Cosworth Ford DFV V-8 +400 B.H.P.

Clutch:
7.25" Dia. 3 Plate Borg and Beck Limited

Gearbox:
5 Speed Hewland DG300 with shafts adapted to Lotus requirements by Hewland Engineering Ltd.

Driveshafts Front and Rear: GKN Hardy Spicer Limited C.V.joints -plunging type inboard. Axles run on Timken Taper Rollers.

Wheels:
Lotus 13" Diameter X 10" wide front
Lotus 15" Diameter x 159' wide rear
Manufactured by GKN Kent Alloys Limited

Front Suspension:
Alloy steel fabricated wishbones top and bottom, pivoting on Glacier, DU Bushes. Top wishbone operates linkage to inboard located compound torsion bar and Armstrong damper. Compound Torsion Bars manufactured by English Steel Corporation Limited. Geometry includes anti-drive and variable rate characteristics. Suspension uprights are cast magnesium alloy manufactured by GKN Kent Alloys Limited. Tubular anti-roll bars are operated by link to top wishbone

Steering:
Lotus Rack and Pinion with aluminium alloy housing. Pinion and rack supplied by Cam Gears Limited. A GKN Torrington light alloy universal joint connects the pinion to steering column, which has a "Momo" 12 inch diameter steering wheel.

Rear Suspension:
Alloy steel fabricated wishbones top and bottom, mainly in tube. Top triangulated to control steer effects through wide spaced INA needle rollers at top of upright, and located by an upper radius arm. Lower triangulated with wide base anchoring to primary and secondary suspension frames. Uprights are finned magnesium alloy manufactured by GKN Kent Alloys Ltd. Compound torsion bars, manufactured by English Steel Corporation Limited, are mounted inboard and are controlled by link from upper wishbone, which also operates the inboard mounted Armstrong shock absorbers.

Chassis:
Full depth monocoque fabricated from 18 S.W.G. NS-4 aluminium alloy sheet for outer panels and 20 S.W.G. L-72 aluminium alloy sheet for internal panels. Front suspension sub-frame is integral with forward end of monocoque and is fabricated mainly from 5/8" square steel tube.

Brakes:
Inboard mounted front solid discs are 10.5" diameter x.50" thick, carried on a light alloy centre. Girling 'E' type calipers are bolted to a special magnesium alloy casting which incorporates a support bearing for the disc. Rear brakes are also inboard mounted, but in this case the cast iron disc is 10.5" diameter x 7/16" thick and the calipers are Girling AR Mk III

Bodywork:
The nose section and side radiator ducts are in carbon fibre reinforced glass fibre. These are manufactured by Lotus Developments Limited, who are normally more concerned with producing prototype bodies for new Lotus production models.

Fuel Cells:
Rubberised fabric cells containing 45 gallons of fuel are located in cavities provided within the chassis monocoque section. The two side and seat tank cells are made by Fireproof Tanks Limited.

Lubrication System:
A 3 gallon tank of the saddle type is located over the gearbox and incorporates an integral catch tank. A Coventry Radiators oil cooler is mounted directly on top of the oil tank.

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