These notes have evolved as a result of my long-time interest in both Hi-Fi music equipment and modern electronics. I am a keen audiophile, electronics DIYer and perfectionist - this mix constantly keeps me going. The page serves mostly as a memo that holds my working notes. However I am interested in reading your comments and suggestions. If you picked up some ideas from this page and have used them successfully or not I'd like to hear it too!
For a long time my main amps were Pioneer A-400X and Harman-Kardon AVI-30. Both were heavily modified in preamplifier section and high-current final stages until they stopped to show any further sonic improvement. I am happy with both of them at the price they cost me. Personally I prefer HK over Pioneer in a configuration with bypassed tone/balance controls and sound processor.
I was in need of high quality headphones amplifier because of many reasons and decided to build SDS Labs phone amp. This is extremely rewarding project in a sense that it is fully documented, includes PCB, parts list and building notes - so it's easy to build and then it sounds great. I have used IRF530 and IRF9530 pairs and they work just fine given the fact that you add 100-300 Ohm gate resistors to prevent high frequency oscillations. This is a common problem for MOSFET designs and if you don't have a good oscilloscope or want to be on the safe side just use gate resistors on any MOSFET design. Ferrite beads put over gate pin could also be used instead but I somehow prefer resistors.
SDS Labs' amp was fine but I wanted something more. At the very same time I was repairing input stage of my oscilloscope and got very interested in source follower schematic that is typically used in front end circuit of scopes. Typical arrangement is JFET source follower with another JFET providing constant current source. This gives huge input and minimal output impedance, very low input capacitance, extremely high linearity and bandwidth from DC to few MHz. I wanted to build something like that for a Hi-Fi power amplifier.
Unfortunately powerful JFETs do not exist (at least I don't know of them). The next alternative is MOSFETs but they have few drawbacks. They need gate bias (3-4V), have much higher capacitance (due to big gate area) and more... However this did not stop me and I have built first prototype. It worked. And it worked darn good. It was just a voltage follower i.e. voltage gain is very close to unity so it provided only current amplification. Headphones were sounding great and very clean anyway.
However by design it was a class A amplifier so it was easy to overheat. As heatsinks were warming up the quiescent current started to increase producing more heat until I had to plug it off. It was a typical thermal runaway. Further study has shown that MOSFETs do have this problem. There are claims elsewhere that MOSFETs have positive gate threshold voltage termco that prevents them from thermal destruction. It is true but only for very high currents - in the order of tens of amperes for powerful MOSFETs. At quiescent current that typical class A power amp uses (0.5-5A) thermal runaway has to be taken into account.
I have spent some time thinking about that problem and found that the best solution is to use a passive component with a negative thermal coefficient in the gate bias circuit. When attached to the MOSFET heatsink it will provide zero or even negative quiescent current dependence from temperature. Negative dependence actually looks quite funny in practice - cold amplifier heats up rather quickly then current draw gradually decreases and its temperature stabilizes. It looks more like a thermostat! The amplifier reaches its operation condition much faster then usual class A device. If you want such a behaviour use four or more diodes in below schematics.
It's final schematic is presented below. This is a headphones amp and does not need high quiescent current. 100-200 mA is fine. You may adjust it with R4.
There is similar and well researched headphone amp design by Greg Szekeres with many others building up on it. The best from them that I like is using LM317 to mimic constant current source. This is very easy but requires powerful heatsinked resistors and adds more active components (LM317 is active voltage regulator) to the otherwise pretty clean schematic. This is why I have built mine :)
R2, C2 and D4 may be eliminated completely with a slight decrease in maximum clipping level and M2 dissipating three times more heat then M1. Shown schematic keeps both of them generating equal amounts of heat.
If you got interested in solid-state class A amplifiers you may find Nelson Pass' pages interesting. However I do not share his passion to use MOSFET as voltage gain stage without any feedback. As you see I make it simple and use it just as a voltage follower. When I need voltage gain I just add high quality opamp gain stage.
Here is the link to my original post to Headwize discussion forum.
Suggested mounting is shown below. First heatsink has three diodes standing vertically with topmost pin bent back in U-shape and
going into PCB. Second heatsink has four diodes (3 turned out to be better). Black "tail" at the top is
their connection point protected with heatshrink tube and bent over the heatsink to prevent movements. Third heatsink has diodes on the other side and their pins are fed through holes in the heatsink. Negative diode pin is connected straight to MOSFET's source (last image). All diode pins are protected with
Teflon tubes from the contact to a heatsink. They were all prototypes so look
This is the best design I have came up so far!
I use two 6x6x4cm heatsinks per channel. Power supply is unregulated (just transformer, diode bridge and capacitors) but I cannot hear anything even when I put my ear within few centimeters of the loudspeaker. Opamp has very good power supply rejection ratio. I've tried to keep everything as simple as possible and basically LM317 would be just one extra opamp... If you are looking for better sound, get separate regulated low power supply just for the U1 opamp, something like +-15V at 100-200 mA.
I have also used one LM7805 to get bias for both channels - you may want to use two separate 7805 in a final amp to get better channel separation. R2 pot is anything from 500 to 50k. I have used 22k.
To convert this to a headphone amp just use lower gain (1..3) and possibly regulated power supply. Of course idle current should be brought down to 50-100mA.
I personally prefer AD826 against OPA2604 but the difference is so small I am not even sure that it exists. The amp has so few components and is so simple that no single component can colour the sound too much. And no single electrolytics beside bypass for opamp (2x100uF), at least not in signal path! This is how prototype board looked:
Diodes going through the heatsink:
However opamp might be used to make it somewhat better. This involves tracking the voltage drop over current sense resistor and adjusting gate voltage to equate this drop to preset reference voltage. I don't think this is necessary. We already have voltage following MOSFET that tracks the input signal taking into account current source nonlinearities. If current source would monitor the current affected by output this would create another control loop. Therefore I like to use "blind" current source as saturated MOSFET already is and let all the subtle nonidealities be cleaned up by voltage follower. However opamp may be really useful in compensating threshold voltage temperature drift. Below schematic is such a solution. 10uF + 100k RC low pass network cuts out audio frequencies and passes only slowly changing drift caused by temperature. If the low pass network is not used, we get above mentioned "ideal" current source (current sink actually) for all frequency range.
Updated: I am building more serious amplifier using IRFP240 MOSFETs and planning for 3A idle current per channel. This requires massive heatsink so diode-based temperature compensation is not that easy anymore because of heatsink's size and its thermal inertia. I have built opamp-based bias circuit and using it now. I cannot yet comment is it better to use low pass filter in the current sense feedback or not.
Updated: I have built the amplifier with such opamp-based current source and I am not sure I like its sound.
I am coming back to the original, diode biasing circuit as it gives the best and most clean sound so far.
It is known that sound distortions decrease when overall (closed feedback) gain drops. However all the normal schematics
around use fixed gain amplifier with pot regulating its input. I want to use another approach: insert volume control
into feedback loop to vary its gain. When you decrease volume level the input signal stays the same but overall amplifier's
gain goes down to zero. This drawing illustartes the design idea:
Total amp gain is 0...10.
Of course there is a drawback: amplifier's output becomes inverted and speaker terminals should be reversed to keep correct output phase. I don't see any problem here. Do I miss anything else?
Even more, input impedance increases from 10K at full power to 110K at very low sound levels. Noice and static also should go down to zero as gain drops.