TECHNOLOGY STUDIES

 

STATUS OF NOx CONTROL TECHNOLOGIES

 

Effect of NOx reduction technologies in 419 coal based power plants has been studied.  It is observed that the extent of reduction achieved with the same technology in similar units has varied considerably.   Not only in many of the installations has the reduction fallen short of expectations but also in several of them the result has even been negative.  A significant number of coal-fired units without any control had NOx levels equal to or lower than the median values of similar units with controls imposed. The impact of the operating technologies can therefore, be only considered as unit specific.  These anomalies might have arisen due to incompatibility of the system design to the fuel characteristics - both physics and chemistry.  Coal reburn as the base technology for NOx reduction is seen to hold promise.

 

 

TECHNOLOGIES                           FULL REPORT                                      SERVICE

 

 

Kotur S. Narasimhan

Consultant, 10928, Greenaire Pl

Richmond VA 23233

 

ABSTRACT

 

World over, consumption of energy resources is disproportionate to the known reserves.  Even though coal accounts for more than 90 percent of the known fossil energy sources, its share in meeting the energy needs is significantly low.  Any deliberate attempt to increase the use of coal will be met with economic constraints controlled by environmental considerations. On the other hand, it is well recognized that hydrogen, with its zero emission potential, is the ultimate energy source.  Absence of free hydrogen source and want of economical way to derive it from water is holding its domination on the energy scene.  Technological developments are however, being pursued towards this end of hydrogen based energy scenario.  Such efforts can be complemented and hastened by operating all conventional steam cycle power plants to their full capacity and make use of surplus power to generate hydrogen for use as transportation fuel.

 

By such a practice, it is observed that additional 620 million megawatt hour energy generation is annually possible by operating 335 plants situated in 42 states to 85 percent capacity.  This is equivalent to 340 million barrels of oil on the basis of 75 percent conversion efficiency for hydrogen generation.  In 15 states the oil replacement capacity can exceed 10 million barrels.  Oil replacement potential will proportionately increase by increasing capacity utilization (some plants are run at 98%) and improving conversion efficiency (90% is possible with solid polymer electrolytes).  Additional 38 percent oil replacement value is possible.  While toxic emissions from automobile exhaust can be eliminated totally, the net generation of carbon dioxide will apparently increase.  Such an increase is however be comparable to other means of using coal for hydrogen generation.  More importantly, its generation will be restricted to a few locations as against thinly dissipating the same all over the country by way of automobile exhaust.  This would enable application of any carbon sequestration process very practical.

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STATUS OF NOx CONTROL TECHNOLOGIES

Kotur S. Narasimhan

Consultant, 10928, Greenaire Pl

Richmond VA 23233

 

 

ABSTRACT

 

A study is made on the emissions of oxides of nitrogen (NOx) from power plants in the country in order to:

 

q       Assess the impact of coal based units on the environment

 

and

 

q       Gauge the utility of NOx reduction technologies that are currently in vogue.

 

86 percent of 5.5 million tons of NOx emitted during the year 1999 came from exclusively coal-based units.  Such emissions ranged from 0.12 lbs/mmBtu to 1.8 lbs/mmBtu in sharp contrast to oil and gas fired units that had a shorter range.  419 coal-based units equipped with NOx control measures emitted 2.14 million tons (0.4 lbs/mmBtu on average) compared to 2.64 million tons (0.58 lbs/mmBtu on average) from 634 units that had no control. 

 

Most of the coal-based units having controls acquired them during the years 1995-1999.  A comparison of NOx emissions from them before and after the retrofit has brought out some interesting observations.  The extent of reduction achieved with the same technology in similar units has varied considerably.   Not only in many of the installations has the reduction fallen short of expectations but also in several of them the result is even negative.  A significant number of coal-fired units without any control had NOx levels equal to or lower than the median values of similar units with controls imposed. The impact of the operating technologies can therefore, be only considered as unit specific.  These anomalies might have arisen due to incompatibility of the system design to the fuel characteristics - both physics and chemistry.

 

Eventually it may be necessary to reduce NOx to below 0.1 lbs/mmBtu.  For this purpose a combination of technologies may be required involving Selective Catalytic Reduction (SCR), Coal Reburn (CR) and some others unique to each case.  A better understanding of the relation between system design and fuel characteristics could minimize the number of technologies needed.

                                         

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