Kens 93 SeaRay SeaRayder Jet Boat
I also own the above mentioned boat. It is a great boat but the motor has always given me problems.
The motor is a 90 HP Mecury Sport Jet. It is actually a Force powerhead with Mercury Ignition.

These ignitions are know to have big problems. The stators from the factory (called "black" stators) had a lot of failures, so they changed to a new "Red" stator (yes it is the color red).

This helped some, but still the red stators are not failureproof.

One other big problem is the ignition boxes. I have had two fail on my boat.

CLICK HERE FOR MORE TROUBLESHOOTING INFO ON THE IGNITION
Below are pictures of what is inside the ignition box. I hacked the cover off, then had to chip away at the potting material to expose all of the components. It looks like a collection of diodes, resistors, 3 small SCRs, 3 large SCRs, three transistors, and one large capacitor. Problem with taking off the potting material is that many components were damaged. I will tinker with this as time permits.
Here are some good message boards for these engines:

www.sportjetworld.com
www.iboats.com
Here are some links for repair parts:

www.mercrusierparts.com
www.stemtostern.com
www.rapair.com (new ignition box)
Email me with suggestions or help with IDing parts on the circuit board below.
[email protected]
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