Hull skin to fair hull
Day 1
drill 15 2x4 8' with half inch hole on both ends and afix 70' 1/4 rope through one hole on each and 30' to theother
Build flat level surface 30" over ground 8' by 70'
Day 2
treat surface with heavy waxed casting gel or poly- vynal
Day 3
clean surface
spread whit gelcoat
the first will be geled by the time finish
immidiately lay 1.5oz glass matt and resin
immidiately lay another layer total 3 oz matt, 9 oz polyester per sq foot
every 5 feet imbed two feet of 1/4" nylon rope on the long side away from boat between layers
rope should not more than 2 inches from edge
Day 4
screw to unfinished deck 3 2x4 cut 12" on top of each other very 5' sq to and flush with edge of deck
afix an eye on each post
place 2x4 as long as possible on the ground and against the boat stands opposite work side
raise the skin and place one of the 15 drilled 2x4 under at each rope handle
toss rope over boat. fix with two screws a sheet of plastic under each rope on the unfinished deck at the edge of the fly deck edge. Lay rope between screws.
brace the edge of the skin toward the boat so it cant move toward the boat
The skin will weigh 350lb affix 1/4' rope to every third handle and cast over the boat
lightly sand hull surface and the skin back side.
Day 5
need five helpers for this day
1 hour to show them what to do
2 hour to wash
wash both sufaces with accetone
1 hour to apply glue
apply epoxy filler and sealer to skin surface we have two hours from the time of first applicaiton
each man plus me has 12 feet by 8 feet of surface to apply
1 hour to lift and place
five men lift from far side of boat each left 70 lbs but friction will increase it to 100lb.
I help and monitor from work side
when lifted to the correct hight I walk deck and tie off rope handles to eyes
the guys come around to help loosely tie each bottom rope to the scabbord laied against boat stands on far side
Then starting center and working out tighten each rope to mate surfaces with proper tension
Day 6
trim and sand excess
fill top and bottom edge with with structural epoxy
end of hull fairing for one side.
side is glassy, high end yacht quality finish.
Page 2
both sides
2x4 8' 150 $2 each
1/2 4x8 sheet plywood 15 $13 ea
1500' 1/4 rope $0.08/ft
per side
labour $500
100lbs of gelcoat $3/lb
200lbs polyester resin $2/lb
100 lbs of 1.5oz matt $5/lb
5 gal accetone $1.50/lb
20lbs of epoxy adhesive $10/lb
5lbs of structural epoxy adhesive $8/lb
crain
crain assembly already have
dink cradle
12 lbs 1708 biaxial $5/lb
25 lbs polyester resin
Pulpit
1 sheet 3/4 untreated plywood $25
chocks, cleats, winch, roller haws, already have
Drum winch
constructing it from a davit crain and angle iron will cost $300
decks
100 lbs matt
200 lbs polyester resin
10 gl acetone
glass aft sun cover
10 lbs matt
20 lbs resin
Cleats
4 12" stainless cleats $50 each
Swin deck
16 5/4 12' $20 ea
30' qauter round $1/ft
6lbs polyester filler $4/lb
1 gal stain $20
2 gal superstructure paint $20
Superstructure fairing
40lbs poly filler
14 gals superstructure paint
Rails
340' rail (stainless $5/ft) alum $3/ft
36 deck fittings. $7 ea
35 2x4 8' reuse from the hull fairing scrap
Bottom paint
25 gal $20/gl
total $9295
Interior finish is
1000 sqft of carpet
1000 sqft of beaded panel
2000 sqft of comercial wallpaper
16' of cabinet door faces
have gally countertop and appliances
have bath appliances