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IBC-Sputtek Cutting Tools Applications

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  • High Speed Steel tools life increased 3 to 30 times.

  • Carbide tools life increased 2 to 5 times. Deposition temperatures as low as 480-840F (250-450C) protect carbide's binder from deterioration, by comparison with the CVD process applied at more than 1,850F (1,000C).

  • Isolates the tool from the part, avoids edge buildup and tool cratering.

  • Reduced friction against workpiece and chips, reduced spindle torque, less vibrations, better finish.

  • Speed and Feed increased 10 to 50%.

  • Reduces or eliminates cooling (with specific coatings).

  • Repeatable, stable performance of the coatings between batches.

  • When required, our stripping procedures remove completely old coatings without attacking base steel.

  • Regrinding and recoating saves 25 to 75% on tooling costs.

  • 5-10 days batch turnaround.

  • Best Solutions for Toughest Applications™


    HSS roughing end mills
    3/8" x 3" to 2.0" x 12",
    coated with Sputtek's HID-tcn
     
    Material to Machine
    HID™-tn
    HID™-tcn
    HID™-cn
    HID™-tan
    HID™-ex
    Aluminum, Low Silicom<10% 
      
    Aluminum, High Silicom>10% 
     
    Copper, Copper Alloys  
     
    Ductile, Malleable Cast Iron
     
    Carbon Steel, 1000 Series
     
     
    Alloy Steel, 4 to 9000 Series
     
     
    Tool Steel
     
     
    SS Steel, 300 Series 
     
     
    SS Steel, 400 Series
     
     
    SS, PH Series 
     
     
    Titanium, Titanium Alloys 
    Nickel, Nickel Alloys, Cobalt 
     
    Wood, Paper  
     
    Composites, Plastics
      
     Highly Recommended Recommended


    End Mills,coated with IBC-Sputtek's HID-tn

    Gear-cutting hobs coated with IBC-Sputtek HID-tn

    24" long broaches, coated ith IBC-Sputtek's HID-tn

     

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