| Chief Freeman;
"You had an interesting question regarding Locking the main shaft on
the
main engine] when underway. I can recall when I was serving in USS Shangri-La CVA-38, way back
in
1954 and I had reported to the Forward Engine room as a Fireman
apprentice!
Man, I was so dumb that it is fortunate for me that the 1st class
didn't send
me to mess-cooking right away! However, when serving in large ships
such as
an aircraft carrier, they didn't keelhaul you when you first reported
aboard
for duty! Ha...
One day, late in the evening, when the ship was underway on local
operations, the Engineering Officer of the watched contacted the bridge
and
requested that the engineering department would like to conduct some
casualty
control exercises on the Forward Engineering Plant! The after-plant
would
come later!
So, one of the exercises was "stopping and locking" the
main
shaft on #1 and #4 main engines.
Stopping and Locking the main shaft was quite an order! This meant
that
the ship should not be doing more than 12 knots. So, you must realize
that
if the ship is at 25 or 30 knots, that the Engineering Officer of the
Watch
has to slow the ships speed in order to have one of the shafts stopped
and
locked. It's almost impossible to do if you are over 18 knots speed,
but it
can be done.
A problem that could occur would be dragging a boiler
down
and burning it or another boiler up. We didn't always steam with all
eight
boilers on the line. If we were crossing the Pacific and trying to do
so at
22 knots, we could operate on two boilers in the forward plant and two
boilers in the after plant! With eight boilers, the plant used a lot
of feed water and that wasn't good. The Midway CVA 41 had 12 boilers!!!
Generally, we would be at 12 to 14 knots when the exercises were
started!
Usually, the 1st class or someone would go back and, without warning,
energize
the Low Lube Oil Pressure Alarm/siren. Even though the gage indicated
that
the lube oil pressure was at 42 lbs [normal], we were to follow the
sound of
the Low Lube Oil Pressure Alarm and shut down the engine whether the
gauge
was correct or not.
Usually, the top watch [a 1st or 2nd class] would quickly make his
way
back to the main jacking gear located on the after-side of the main
reduction
gear and at the same time, the throttle man would have already closed
off the
main ahead throttle and opened the astern throttle. The Chief BT of
the
watch had already ordered superheat lowered to 750 degrees or lower,
and the
main shaft was now being stopped by introducing steam into the LP Stern
Turbine elements!
We had painted a candy strip or candy cane [red and white] stripes
on the
main 16" shaft just back of the reduction gear and there was a mirror
that
was placed at an angle so that the throttle man could see the
candy-striped
shaft rotating and coming to a stop.
The 1st or 2nd class machinist mate would post himself in the
vicinity of
the shaft jacking gear locking device and he would then make a motion
with
his thumb up if more steam need to be allowed in order to slow the
shaft
more! When the shaft had come to a stop, the 1st or 2nd class would
grip
both hands together which meant that the shaft had stopped and that the throttle man
was to hold the shaft stopped with the steam pressure going
to
the astern turbine at whatever throttle steam pressure was required at
the
time. The 1st or 2nd class would then engage the shaft locking device
and
turn on the jacking motor and then make a motion of "cutting your
throat"
which meant to "secure the steam" to the turbine! At this time, the throttle man
would look at the L.P. turbine steam chest pressure and
take a
mental note as to what the steam chest pressure was indicated when the
shaft
was locked!
The reason the jacking motor is turned on is to keep the turbine
blading
from becoming warped! Even if there is no lube oil to the bearings,
the 43
to 1 ratio of the turning gear would hardly do any damage, even without
lube
oil pressure flowing to the bearings!
Loss of lube oil pressure, noise in the reduction gear, noise in
the
turbines, hot bearings, or smoking bearing, or water in the lube oil,
or loss
of a line shaft bearing or outboard strut, or damage to the main
propeller
would serve cause to stop and lock the main shaft for the afflicted
engine!
Under battle conditions, there are many other measures that can be
taken
before taking an engine off of the line!
Usually heavy vibration would justify slowing an engine, but if the
vibration didn't stop, then the engine would probably be shut down and
the
shaft locked and turning gear engaged and activated!
To restore the casualty, the 1st or 2nd class would station
themselves at
the jacking gear and signal when they were ready to disengage. The throttle man
with orders to proceed from the Engineering Officer of the
Watch,
would introduce steam to the astern turbine and match the steam
pressure that
he had mentally taken note of when stopping and locking the shaft! In
the
meantime, the 1st or 2nd class top watch back at the jacking gear,
would
attempt to disengage the jacking gear and if he could not, then he
would
motion with thumbs up or down for more or less steam pressure in order
to be
able to disengage the jacking gear!
When the jacking gear has become disengaged, the 1st or 2nd class
would
make a swiping motion across the throat which mean to secure the astern
steam. At this time, the shaft would have started rotating! With
direction
from the Engineering Officer of the watch, the throttle man would turn
the
Engine Order Telegraph to indicate 1/3rd speed. The bridge would then
ring
down 1/3rd speed. Then the throttle man would bring the engine up to
1/3rd
speed. Then the throttle man would bring the engine back up to speed in
increments to 2/3rds, and Standard speed until the engine was matching
the
Rpm's of the other three shafts! Then Engineering Officer of the
Watch,
would then have the 1JV phone talker notify the bridge that the
casualty to
#1 main engine had been restored and then he'd have the JV talker tell
the
bridge what speed was available. The BT Chief of the watch would then
request that superheat be raised on the boilers supporting the engine
that
had been returned to service! Usually the ship would not proceed above
12
knots until the superheat was above 750 degrees Fahrenheit! Normal
operation
for superheat for a 600 lb. plant was 850 degrees.
In ships with non-controllable super-heaters, and a 1200 lb. plant, the superheat
usually
ran at 950 degrees.
The Hopewell had B & W "M" type express boilers with a super-heated
side
that allowed for control of the superheat up to 850 degrees! We didn't
have
too many problems with the boilers! We had some really good BT's.
Noel, I've seen ships that have lost lube oil pressure to the main
engine
and they failed to stop and lock the shaft! No one said anything, but
when
the USS Samuel Moore arrived at Pearl Harbor in 1966, ships force had
taken
the main thrust from the kingsbury thrust bearing on the main reduction
gear
while maneuvering. Their readings were .048" thousands! The bearings
were
wiped! This means that the bearings were burnt up! When I heard what
the
readings were on the #2 main engine main thrust, the Chief Engineer of
the
USS Moore didn't even realize his own problem. When I told him that
the ship
was not going anywhere, he turned white.
Noel, this is but a sample of what could happen in a 600 or 1200
lb.
steam plant and Bob Jones and I lost a lot of sleep over all of the
things
that could have happened! You just can't imagine how dangerous your
job was
at the time! Being in a 2100 Fletcher Class Destroyer is no easy task
and it
is extremely dangerous! Yet, you guys came though and did your job and
you
did it well! Well, done!!!
gotta go.... "
Thought for the Day: Where is the wisdom we have lost in
knowledge?
Where is the knowledge we have lost in information? -T. S. Eliot
(1888-1965)
CWO Freeman [Bob]
Garden Grove, Ca.
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