| 1973 Scout II Restoration | |||||||||||||||||||||||
| Once we had all the crap out of the interior and engine compartment, (I highly recommend the use of a pressure washer if you have the means) it was time to take stock of that we had. The stock suspension was equipped with a Dana 30 up front and a 44 in the rear, so we decided to leave these in place, as this is a low-budget project. However the stock scout setup is woefully inadaquite for the tires I want to run, (33's at least) so the first thing would be to build what the 4x4 magazines like to call | |||||||||||||||||||||||
| a "custom suspension." A spring over was elected due to the effective use of resources. (Read: cheap) This entails removing the axles (which rest on TOP of the springs) and rebuilding new mounts for them, so they rest under the springs. This combined with a small amount of spacers provides a good amount of lift. We removed the rear Dana 44 and welded new spring mounts (from 2x2 metal tubing) in place. Once this was done we ground off the old mounts and rebuilt the rear drum brakes, as they were frozen from non-use. (Read: Rusted in place.) | |||||||||||||||||||||||
| As you can see, this resulted in a good 6-7 inches of suspension lift, plenty of room for new tires. The front axle was going to be a bit of a challenge, as it has the "Scout Block Mounts" I like to call it, on the front axle right next to the pumpkin. This would be a nightmare in grinding time, grinding wheels and the possiblility of grinding too much into the axle. So we decided to use this in our favor by ordering new 5/8" square U-bolts and using the factory guides to mount the new axle. That was easy, compared to changing out the stock front drum brakes to a disc brake system. As scout wans't known to do this for a while, a donor would have to be sought. Finding none in our (junk?)yard, we went to some friends who also had piles of junk...er... other stockpiles of used parts to see if we could find something. At Mr. Chapman's house, (a Jeep man himself) we "discovered" a Dana 30 with the outside spindle mounts, and rotors needed for disc calipers. As the Jeep axle is shorter than the Scout axle, we would have to remove the spindles and place them on the Scout Dana 30. (Something that took longer than we expected) This done, we rebuilt the manual Warn hubs and ground off the old spring mount on the one side. Putting the "new" axle in place, we finally had the clearence we needed for some "big ol' tires" I went to Mr Grod's house and poked around his yard (yes, I had permission!) and came away from there with 35 inchers already mounted on 15x10 rims. The tires were really worn, but hey, they were free, and besides I had free rims that normally run about $80 each. |
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| Now we had a good looking Scout (compared to what it looked like when we got it) Father went to a Scout meeting of minds, and came away with a NICE looking bumper/wench setup for the simple price of $400. Now that we had the basic shape, it was time to turn to the engine and wiring. | |||||||||||||||||||||||
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