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Recipe # 1

Chuck's Super Smooth 1641cc

1. Owner Chuck Kuecker
2. Email Address [email protected]
3. Vehicle Type 1967 Beetle
4. Displacement 1641cc
5. Crankcase Original 1500, Align-bored, shuffle pins, case savers, full flowed oiling, cylinder holes decked - all by RIMCO
6. Crankshaft 69 mm Bernie Bergmann counterweighted. Entire rotating assembly balanced by RIMCO
7. Connecting Rods Bernie Bergmann super - stock VW with Chevy bolts.Weight / CG matched by RIMCO
8. Pistons&Cylinders Cima/Mahle forged (really) graphite coated 87mm. Pistons matched by RIMCO
9. Piston Rings Stock with cylinders
10 Camshaft stock
11 Cam gears stock
12 Cam followers stock
13 Pushrods Stock VW
14 Cylinder Heads Stock Brazilian VW - from RIMCO. Combustion chambers CC within a few percent as cast
15 Rockers  
16 Spark Plugs Bosch
17 Exhaust Stock VW, with heaters. Heaters work REAL good.
18 Compression Ratio Somewhere around 9:1. It needs 93 octane to not ping.
19 Fuel System Stock 30 PICT, main jet opened one number drill larger.Stock '67 air cleaner
20 Fuel Pump stock
21 Oil Pump Berg full-flow
22 Oil Sump Stock
23 Oil Cooler Stock 1500 VW
24 Ignition Pertronix Ignitor, stock VW coil
25 Distributor Bosch 009. Timing set to about 30 BTDC at full advance
26 Flywheel Stock VW, 8-doweled. Chromoly gland nut
27 Pulley Stock VW, marked for TDC and BDC
28 Clutch Kennedy
29 Pressure Plate Kennedy Stage 1 diaphragm - 1700#
30 Transmission Stock '67 Bug, new synchros from Long Enterprises
31 Wheels Stock '67 VW
32 Tires Cooper 165SR15
33 Max. Horsepower over 60
34 Max. Torque a bunch
35 0-60mph Time quick enough
36 1/4 mile Time also quick enough
37 Engine Mileage Over 10,000 miles on the motor since built, with no problems.
38 Cost To Build about $2000 all told, for the engine. About $5K total in the car, over 7 years.
39 Purpose highway commuter & daily driver
40 Comments Lots of torque, quick, reasonably good milage. Top speed over 90, never really tried to peg it yet. Smoothest running motor I ever built. Very minor oil leaks at the pulley and crank seal. (about what you would expect!)

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