Waste
- Lengths of tubing (ft)
- Broken Bolts (#)
Safety
- OSHA claims
Number of incidents
Lost working days
- Number of complaints by employees
Quality
- Daily Scorecard (3 trucks/day)
Score
Severity
Efficiency
- Speed of conveyor (16 min/station)
- Total walking distance of employee in each workstation per chassis (ft)
- Number of jobs needing rework (#)
- Time to perform each individual task (sec)
- Hands on time / assembly time(ratio)