A good portion of the material used in this article was taken,
with permission, from Tony Foales book: Motorcycle Chassis
Design: the theory and practice. I highly recommend
this book to those considering changing the frame and or
suspension set-up of their motorcycle. Other concepts were
collectively drawn from personal experience, the Chassis email
list and various related articles and publications.
Introduction
Diagnosing and then curing motorcycle handling problems is often
not an easy thing to do. This is because motorcycles are
single-track vehicles and are subject to all sorts of twisting
and bending forces. Think about coming into a tight right-hand
corner with your mighty Max. First you are hard on the brakes. A
slight countersteer and youre into a full lean. Next comes
gentle acceleration, and as you push the bars to straighten up,
you also twist the go grip to full lock. The rear
wheel lets out a howl and the front tire rises in the air, like a
speed boat jumping from wave to wave, with each changing gear.
This type of action is what makes motorcycling so much fun. But
it also puts tremendous strain on the frame and suspension
components. In my example, you would have put your Max through
three different types of rotational forces: yaw - left to right
through the corner; roll - side to side as you leaned and came
upright and; pitch - up and down as you first braked into the
corner and then wheelied coming out of the corner. Through all
this the chassis was trying to keep the front and rear wheel in
line with each other both torsionally and laterally (figure 1 and 2). This is
not an easy job to do. When things work right, a bike is
controllable and fun to ride both fast and through the corners.
However, if your chassis is not up to the task of keeping
everything under control, your motorcycle can begin to act like a
teenager at a beerfest. All sorts of wobbling, weaving and even
falling over begins to happen. Thats what we want to
prevent.
Chassis design
Notwithstanding the latest craze for tuned flex, most
chassis builders rely on the assumption that the more rigid a
frame is built, the better a bike will handle. Manufacturers
however, often compromise chassis requirements due to cost and
looks. After all, a machine must sell and also make a profit. In
1985 Yamaha took a big risk in introducing a new type of
motorcycle line, the Vmax. They minimized the cost of that risk
by using, as much as possible, the engine and chassis from an
existing touring model, the Venture.
The Venture chassis was commonplace but outdated. It consisted of
a double cradle mild steel tubular frame (Figure
3). Other late 70 / early 80 Japanese
rocket-bikes that had this style of frame were
characterized as having blazing acceleration but unable to stop
or turn worth a darn. With the advent of the Vmax however, the
term acceleration was given a whole new meaning. The
older frame design was now being asked to restrain a
new 225 lb. 140 horsepower torque monster of an engine. In
addition, like with the Venture, the lower right hand cradle tube
was bolted on. This provided clearance for engine installation
and removal but it also reduced frame rigidity. Unlike the
Venture, which needed mounting spots for panels, a small
sub-frame cross brace was removed.
For suspension, standard 40mm air and oil filled front forks were
attached up front (now 43 mm). They held an 18 aluminum rim
with a 110/90 bias ply tire. Twin adjustable rear shocks were
attached to an unbraced swingarm housing a 15 rim with
150/90 bias ply tire. The swing arm was attached to the frame
with two independent pivot pins since the driveshaft did not
allow for a full cross frame pivot shaft.
So in summary, Yamaha took a frame design that on other bikes
wasnt known for stopping or turning, beefed up the engine
and decreased rigidity. Why would we expect problems??? In the
real world, under normal operating conditions, this
frame and suspension set-up works okay. But as most of us know,
pushed beyond certain limits, the chassis inadequacies can jump
up and bite you in the rear quicker than a pit bull on steroids.
The
result of chassis inadequacies - Weaves and wobbles
The most common handling complaint of a Vmax rider is a bad
effect that starts at 115 mph on a straight stretch or at around
85 mph on a wide sweeper. (Of course this is only experienced on
a closed race course). This effect, which I will call a weave, usually appears gently at first and
often emanates from the rear of the machine. It shows up as a
side to side motion, at a rate of 2-3 cycles per second (cps).
While the cyclical rate doesnt change, the amount of
sideways motion or zigzagging increases dramatically with speed
until the rider has to back off or risk losing control of the
motorcycle. A less often complaint, but not with less consequence
is a front-end wobble that occurs while
decelerating (and sometimes accelerating) at around 35-45 mph.
This wobble can arise suddenly and violently shake the front tire
at a rate of 8-10 cps.
Underlying forces affecting both the wobble and weave are
harmonic motion and resonant frequency. From Tonys book
(slight paraphrasing): The best example of these is the
pendulum. As we move the pendulum to one side gravity creates a
force that starts to accelerate the weight back to centre; but by
the time it gets there it is moving fast enough to carry on to
the other side, and the whole process continues, with the
pendulum swinging from side to side. This is harmonic motion. If
we wait long enough the pendulum will eventually come to rest due
to dampening from air resistance and pivot friction. The amount
of dampening determines the number of swings before the pendulum
comes to rest. In other words, dampening controls harmonic
motion.
It is possible, however to have an oscillating system that
doesnt come to rest in this way or which actually increases
the magnitude of successive swings (sometimes until the system is
destroyed)...a childs garden swing is an example. We have
only to give it a gentle push each time it reaches a peak for the
amplitude of the swing to increase very quickly.... Experiments
with our swing will soon show that the number of complete
oscillations in a given time is almost constant, regardless of
the amplitude of the swing. This is called the resonant frequency
(or natural frequency)...
We can apply the same principles to our Vmax. Flexure in the
frame, suspension, and imperfections in the tires etc can build
up a harmonic motion or oscillations. If the motion is not
dampened or if an input force matches the natural frequency of
the oscillations then the bike will develop a bad wobble or
weave.
The fix
Lets discuss fixing the wobble first. . Several
factor contribute to the fact that all bikes dont wobble in
this way - and damping is an important one...such as friction in
the steering bearings, wiring and control cables, tire friction
and internal tire dampening (hysteresis). Often the decisive
factor is the dampening by the riders body through the
handlebar...The most important point to bear in mind is that the
fundamental mechanism for causing this sort of wobble is inherent
in the layout of a conventional motorcycle...
However this does not mean we have to live with a wobble on a
Vmax. Many riders experience no bad effects. For those that do,
the first order of business is to look at all the front-end
components to ensure they are in perfect working order. Wheel
bearings should be checked for tolerances. Check that the front
rim is both perfectly round and true in line with the hub. Make
sure the tire is in good shape, with an even tread that is not
cupped in any area. The wheel assembly should then be balanced as
perfectly as possible. It is often a small unevenness in
the tire or rim that will give a kick each revolution. If the
frequency of this off balance force corresponds with a natural
wobble frequency of the bike then the bike may develop a bad
wobble at this speed. Some owners have cured a front-end
wobble by simply changing brands of front tires. Many Vmaxers
swear by a handling cure-all known as the Furbur fix (thanks
John). This involves putting the rubber washer on top of the
steering head nuts instead of between them. Others have replaced
the rubber washer with an aluminum unit. Regardless of the
approach it is very important on the Vmax to ensure the steering
head bearings are in good shape and properly torqued (so the
front fork falls to a gentle rest from center). Another fix is to
replace the flimsy stock fork brace with a beefier aftermarket unit.
If after all your checks and changes, the wobble problems still
persist then install a steering damper.
The weave is a bit more of a complex problem to solve, however it
is not insurmountable. Nor is it restricted to the Max. All bikes
can be made to weave by going fast enough. Unfortunately, with
the stock Vmax, fast enough occurs well under the top
speed so as to be bothersome to many riders. Like the front-end
wobble, the weave is created by an oscillation. Unfortunately,
unlike the wobble, it is not dampened with speed. In fact just
the opposite occurs.
The path to a smooth triple digit ride on your Max is to first
reduce the source of any potential oscillations and second, to
dampen those that do occur. Before we begin any mechanical
alterations, lets first consider that a weave can sometimes
be attributed to or eliminated by the rider. Heavy riders, for
example, will often dampen out oscillations in the frame by shear
weight. (but honey, I have to drink all this beer so I can ride
safely later..) Other riders, buffeted by the wind and with a
death grip on the handlebars, may be inputting minor steering
movements that lead to rear end chassis oscillations. As a tip,
before under going any bike modifications try changing your
riding style by planting your self a little more firmly in your
seat and lightening up a little on the handlebar. Also try a
couple of rides with the suspension and tire pressure set at
various settings. Sometimes just a different tire pressure can
provide the required dampening.
Having confirmed that you or your suspension set-ups are not the
problem, begin your fix for the weave with the same approach
outlined for a wobble. The one exception is the steering damper,
which may not help, since a weave is usually cured by minimizing
or dampening rear end oscillations. If your complete front-end
system is in order, then closely check out the frame bolt-on
pieces for tightness. Then ensure that the rear rim and tire are
in good shape and well balanced. The tire should have a round
tread profile. Too many smoke shows for the crowds flattens the
center of the tread, which is not good for high speed tracking.
Verify that the swing arm does not have any side-to-side
movement. Re-torque the swing arm pivot bolts. Check to see that
the front and rear wheel are true to one another. A 10mm rear
offset is to be expected but both wheels must align along the
same plane. If either wheel appears to out, then a visit to a
frame shop is recommended
If the weave persists after all stock components have been
adjusted, particularly your steering head and swing arm bearings,
then some bike modifications are in order. Undertake a program to
stiffen up the frame and swing-arm with
some bracing and gusset work. Solid motor mounts
are also a good idea. It may also be helpful to alter the weight
bias of the bike more towards the front. This can be done a
number of ways. One easy route is to replace the heavy stock
mufflers with lighter after-market units.
Another, on the newer models, is to slide the fork tubes up one
inch in the triple clamps. It is also easy to move or change out
the handlebars so the rider is positioned a little more forward.
Slightly more complicated is to lower the front suspension and
or raise the rear suspension with aftermarket springs. (a couple
of words of caution: reducing the weight off of the rear tire
means it may break loose more easily under power; changing the
suspension will alter the other handling characteristics,
particularly steering). Lastly, the stock front and rear tire
sizes on a Vmax are horribly mismatched. This can lead to all
sorts of handling implications. Converting to a 17 rear rim
(even better if matched with a new 17 front) and changing
to radials front and back has been known to bring marked
improvement in the Vmaxs road holding and stability.
In summary, the path to a faster and safer future on your Vmax
can be found. Remember to first check and adjust all stock
components, and then begin your modifications, one step at a
time. Good luck.
The reprint of Tonys book has now been sold out. However,
If there is enough demand it will be reprinted again. If you send
a provisional order by email
then you'll be added to the list and notified when it's
available.
For those gearheads that want a more technical explaination of
wobbles and weaves go here
and click on Vibration
Modes of Motorcycles.