Site Process Planning


Domain

Components

Comments

Planning / Operations Research

  • Linear programming
  • Integer programming
  • Transportation models
  • Linear var. relations
  • Var. & constraints int.
  • Balance of Ss. = Dd.
  • Linear programming

    • Formulate question with all required details
  • Id. optimisation target
  • Collect operations details, cost rates, periods, capacities, constraints, manpower
  •  

    • Formulate LP
  • Id. design variables
  • Use 1 var. for each distinct category
  • Objective function, z (lowest cost, highest profit)
  • Non-negativity
  • Inequalities for constraints - equipment, men, utilities, Ss, Dd.
  •  

    • Solution & interpretation of outputs
  • Software or hand solution
  • Interpret from optima
  • Whether new activity to be included
  • Whether old activity to be discarded
  • Integer programming

    • Same as LP, but difference in integer entities only
  • Use of integers present unique difficulties
  • Formulate IP in terms of mathematical expressions of integer var. to represent linguistic details
  • Often uses arbitrary variables - M, w, etc. to ensure certain criteria to be met
  • Transportation model

    • Model assumes Ss =Dd.
    • Deficiencies treated with dummies
    • Initial solution:
    • Northwest rule
    • Least cost method
  • Cij: cost rate from i to j
  • Minimise total cost
  • Ui + Vj = Cij for all
  • Cpq = Up + Vq - Cpq for unoccupied
  • Enter max. at the +ve highest Cpq
  • Loop
  • Repeat until all Cpq -ve
  • Optimal solution
  •  

    • Note
  • Ss deficiency: dummy plant
  • Dd. deficiency: dummy distribution centre
  • Dd. must be met: M Cij at dummy plant
  • Ss must be shipped: M Cij at distribution centre
  • Penalty: P Cij either at dummy plant
  • Storage cost: P Cij along row for plant P
  • Backorder penalty: along column for Ss centre
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