Building A Half Stack
 
 

This is my first half stack. There is a picture of it being build on the right. It was made out of some wood that was kicking around. The sides are 3/4" plywood and the front, back, top and bottom are particle board. I took the dimensions from my friend Daves' Randal half stack. This beast is covered with black and gray carpet. Packed in there are Carvin British lead 12's.  Then for Christmas of '99 I got a Fender Roc Pro head. I couldn't have a black tolex head with a gray carpet cabinet, so I decided to make a new one. This one would have the same dimensions, be covered in tolex, and have a grill.
 
 

The New One   DIMENSIONS

Here you can see the sides, top and bottom are cut out and put together. Its all 3/4" plywood.  To assemble them you should use glue and screws. The more screws and glue you use the better. On the first half stack I made I didn't countersink the screws. That's ok because I covered it in carpet, but this bad boy will be covered with tolex. If we didn't countersink the screw heads would be visible through the tolex. In this picture you can see the holes are predrilled and countersunk. After the whole cabinet is assembled the counter sinks will be filled with puddy and sanded smooth.
 
 
 
 
 

Here is a picture of the entire cabinet assembled.  All the edges have been routed with a 3/8" round over bit. You can see that I filled all the countersinks and also the seam where the two baffles come together. All the joints are caulked too.  Before you start wrapping it with your covering you should paint where the seams will be. That way if there is a little gap it'll be harder to notice because the wood will be the same color as the covering. The front won't be covered either, so that was painted black too. Don't worry, there will be a grill.
 
 

Well here is that beast covered in tolex. Handles and corners have been installed. To make the grill I took 3/4" round over molding and made a frame that fit inside the front recess. Then after that you stretch grill cloth around it and attach it to the backside of the grill. I used upholstry tacks. Then I put velcro on the corners and slipped it into the cabinet. That's it.
 
 

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