Synthesis and characterization of nanocrystalline hydroxyapatite ceramics

 

Authors: Bhatt, H., and Kalita, S.J.

 

Year of Publication: 2005

 

Published in: Proceeding of 107th Annual Meeting of the American Ceramic Society, Baltimore, MD, S04: Nanostructured Materials and Nanotechnology, ISBN: 1-57498-230-3 Published 2006.

 

 

ABSTRACT

During recent years, significant efforts have been made in developing nanostructured bioceramics for tissue engineering applications. In our research, we have synthesized nanocrystalline hydroxyapatite (Ca10(PO4)6(OH)2, HAp) powders using ethanol-based and water-based sol-gel techniques at relatively low temperatures. Calcium nitrate and triethyl phosphite were used as precursors for calcium and phosphorous, respectively, in both processes. In the ethanol-based method, triethyl phosphite sol was diluted in anhydrous ethanol with a small amount of distilled water. A stoichiometric amount of calcium nitrate, dissolved in anhydrous ethanol, was subsequently added drop wise into the hydrolyzed phosphite sol to produce a transparent gel. As-formed gel was aged for 16 h, then dried, and calcined at 350-850oC to produce nano powder. In the water-based method, phosphorous and calcium precursors were hydrolyzed in distilled water, separately, under vigorous stirring. Calcium nitrate sol was added drop wise into the hydrolyzed phosphite sol and then aged and dried. Calcination was carried out at 250-550oC. As-processed powders were analyzed for their phases using an X-ray diffractometer and characterized for their morphology and particle-size using a high-resolution transmission electron microscope (HRTEM). HRTEM analyses showed that the particle-size of the powders synthesized via ethanol-based and water-based sol-gel techniques were 20-50 nm and 2-10 nm, respectively. Further, these nano-powders were uniaxially compacted and then sintered at 1300oC for 6 h in a muffle furnace to study their densification behavior. An average sintered density of 2.90 g/cc, equivalent to 91.8% of the theoretical density of HAp (3.16 g/cc), was achieved in structures made of the powder synthesized using ethanol-based sol-gel route. Whereas, the highest average sintered density (3.12 g/cc) was achieved in structures made of the powder produced via water-based route, which is equivalent to 98.7% of the theoretical density of HAp. Results of Vickers hardness testing on sintered structures showed that structures of powder produced via water-based route had higher hardness in comparison to the ethanol-based ones. Uniaxial compression tests showed average failure strengths 31 MPa and 41 MPa for ethanol-based and water-based nanostructures, respectively. © 2005 American Ceramic Society.

 

 

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