RANJEEV
KUMAR
Tel.: (Res.) +919835346903
(
Middle level
positions in Consultancy, Research, Erection & Commissioning, Production,
Maintenance, Quality/ Process Improvements with leading organisations.
PROFESSIONAL PROFILE
Ä
A self motivated professional with over 11
years rich experience in Consultancy, Production, Maintenance, R&D,
Erection, Commissioning, Quality/ Process Improvements, Spares Management &
Project Management of Processing Plant of Mining / Mineral Industry.
Ä
Presently serving MECON Limited (A Govt. of
Ä
Hands-on-experience
in Preparation of Reports(White Paper, Feasibility, Detail Engineering),
Tendering, Operation Management, Plant Maintenance, Man Power Planning, Spare
Parts Management,
Erection & Commissioning of Process Plant, computerised simulation of process
plant, research & development in mineral processing; successfully implemented
ISO9002, 14001 and conducted training to the subordinate.
Ä Proven
abilities in scheduled submission of reports, effectively handling production
process operations, optimise resource utilisation; escalate operational
efficiencies, scheduled submission of plant for production after erection,
commissioning & PG Test and development of innovative route of blue dust
processing.
Ä Proficiencies
in managing operations & maintenance with proven abilities in reducing
downtime and enhancing operational efficiencies of the same as well as
computerised skill application to plants and report writing.
Ä Successfully
executed projects across the tenure.
Ä Abilities
in managing the entire domain of production operations including concept to
commissioning along with implementation of Quality Systems in Plant.
Ä Detail
oriented with an analytical bent of mind and a positive attitude; team player
with strong problem solving, organisational and
interpersonal skills.
CAREER HIGHLIGHTS
Since
March’06 with MECON Ltd. (A Govt. of
KEY
RESULT AREAS;
Consultancy
è Design
and development of process plant circuit with process flow diagram, mass &
water balance; energy requirements, cost implication
as well as integration of whole setup.
è Preparation
of Techno-economic Feasibility Report, Detail Project Report, Basic & Detail
engineering for ore processing.
è Study of
existing mining set up for plant production circuit and their modification, remedial
measures for production enhancement through the de-bottlenecking.
è Technological
execution of erection & commissioning jobs by review & update to detail
engineering execution of the vendors.
Since
Oct’95 to Feb’06 with National Mineral Development Corporation Ltd. (A Mini
Ratna Company); designated as Asst. Manager (Mineral Processing)
KEY
RESULT AREAS;
PPC
è Handling day-to-day
activities, production schedules, preparing layouts, low cost automation
activities and allocating work for achieving of monthly production targets
within the cost parameters.
è Monitoring
production, keeping control over activities and analysing processes from
stabilisation thereby ensuring smooth operations.
è Achieving
saving through higher level of Production Yields with proper use of Men,
Machine, Material & Method.
Maintenance
Management
è Implementing
plans/ schedules for erection & commissioning, other Maintenance Operations
& Annual Turn Arounds with focus on optimisation of manpower &
material.
è Managing
the functions of installation, modification, testing, repair, troubleshooting
and preventive/ breakdown maintenance of Machines, Equipment & Utilities so
as to reduce downtime to minimum.
è Effective
preventative maintenance schedules to increase machine up time & equipment
reliability.
Project
Management
è Deploying
review systems to manage execution of projects on time and as per budgeted
parameters.
è Directing
site execution activities involving installing & commissioning of various
systems.
Quality
Control
è Monitoring
Line Production & identify deviations towards ensuring that the same will
consistently manufacture products meeting pre-determined specifications and
quality attributes.
è Conducting
various tests & inspections to ensure that products developed are in
compliance with pre-set technical specifications with adherence to concepts.
è Undertaking
regular inspections to prevent accidents and adhere to safety norms.
Spares
Management
è Assessing
requirement of spares; indenting material; interfacing with Purchase Dept for
on time procurement of technically approved indented material by developing
vendor source.
è Assisting
in the inventory function of spares involving planning for storage and use of
material thus improving storage
conditions and reduces expenses & wastage to minimum.
People
Management
è Experience
of leading & motivating the team of small group activities to achieve short
term & long term goal of organisation
è Conducting
technical
training to associates for improving their
multi skill index.
CHIEF
ACCOMPLISHMENTS ACROSS THE TENURE UNDER VARIOUS DESIGNATIONS;
MECON
Limited (Since March’2006)
{Since
March’06} as Senior Design Engineer, RM & Mining Section, MECON Limited,
è MECON Limited (A Govt. of India Enterprises) is a
consulting organization and mining section is essential for mineral industries.
Being part of Mining section our objective is to support the mineral industries
from concept to commissioning.
è Hand on experiences for
design, development & report preparation of mineral processing circuits for
following consultancy projects:
à Coordination for preparation of technical proposal
of Iron Ore Mines (25 MT/Yr) at Bolivia of Jindal Steel & Power Limited.
à Prequalification bid evaluation for turn key
construction of Bailadila -11B crushing plant of National Mineral Development
Corporation Ltd.
à Preparation
of feasibility report for the development of Kanjamalai Iron
à Preparation
of feasibility report for the development of Trivunnamalai Iron
à Preparation
of feasibility report for the development of Raoghat Iron
à Preparation
of white paper on Dalli Rajhara group of Mines of Bhilai Steel Plant of SAIL.
à Preparation
of technical report on enhancement of production at Donimalai Iron ore Mine and
Bailadila group of Mines for NMDC Ltd.
National Mineral Development Corporation Limited (Oct’95 to
Feb’2006)
{Jul’02-Feb’06}
as Asst. Manager (Mineral Processing) Diamond Mining Project,Majhgawan,
Panna, M.P.
è Supervised
as a Shift In-Charge and Maintenance In-Charge of
è Successfully
achieved overall production target, coordination with other department like Mining,
Maintenance & Services, Production and X-Ray sorter.
è Significantly
reduced the spare parts, oil consumption by reduction in break down time.
è Optimum
utilisation of machine and man power for high profitability of unit.
è Safe
process plant practice with zero accident rates.
{Jul’01-Jun’
02} as Asst. Manager (Mineral Processing) Donimalai Iron
è Supervised
as a Shift In-Charge of
è Successfully
achieved overall production target, coordination with other department like Mining,
Maintenance & Services, Production and screening plant.
è Significantly
reduced the spare parts, oil consumption by reduction in break down time.
è Optimum
utilisation of machine and man power for high profitability of unit.
è Safe
process plant practice with zero accident rates.
{Jul’98-Jun’01} as Junior
Manager (Mineral Processing) Ultra Pure Ferric Oxide Plant,
è Team
member for the construction and commissioning of ultra pure ferric oxide plant
from owner’s part.
è Inspection
of construction of plant for bills certification. Report generation for day to
day activity work and progress of construction work. Suggesting the improvement
in erection and trial run. Making checklist for faults in erection, working for commissioning of
process.
è Working
under battery limit of NMDC for facilitating the utilities LPG, LSHS, Diesel, water, pressurized
air to the erection group.
è Process study and their modification. Revised
circuit design in computer. Development of process simulation pack in VB for complete
process optimisation. Laboratory testing for generation of equilibrium isotherm
and verification of selection process route. Alternate cheap solvent selection
and test generation for optimum design.
è Coordination with ISSI( Technology supplier) and
KTI(Erection group),
è Staff supervision and spare maintenance for
equipments in service as boiler, compressors, pumps etc for meeting the utility
requirements.
è Plant commissioning work planning, making tools
available for work execution, preparatory work for maintenance, duty allocation
of production staff, lubrication planning for plant.
è Involved in Man power planning, recruitment and
training to staff, Implementation of High performance work system to plant.
è Plant
circuit troubleshooting and process optimization.
Accomplished the
process goal to get <50ppm Silica impurity.
Plant was erected
and commissioned.
Prepared the
documentation for ISO 9002 and trained staff for process.
Optimization or
raw material consumption for better output.
Prepared the Process
simulation pack and used for different process conditions for optimised
parameters.
{Nov’96-Jun’98}
as Junior Manager (Mineral Processing) R&D Centre,
è Played a
key as a mineral engineer and looking after test plan, test execution, sample
preparation, testing on various laboratory equipments, optimised circuit
design, report preparation etc. for assigned project work in ore dressing
laboratory.
è
Hand on
experience for involvement in following testing project:
è Scrubbing
Test of Panna Kimberlite (Raw material of diamond).
è TISCO
è Kimberlite
Tailing: Testing for micro-diamonds.
è Tapaskonda
Graphite: Beneficiation Studies
è Beneficiation
Studies of Blue Dust on High Intensity Induced Roll Magnetic Separator.
è Successfully
completed the assigned test work and preparation of report on time.
è Pilot
plant testing and execution of production as shift in-charge in low silica
ferric oxide Plant.
{Oct’95-Oct’96}
as Executive Trainee (Mineral Processing) Bailadila Iron
è Successfully
attended Practical Training on NMDC Ltd. working.
è Detailed
study of Plant Reactive failure analysis in Diamond Mining Project, Panna.
ACADEMIC CREDENTIALS
è Certificate Course in Statistical Quality
Control from Indian Statistical Institute,
è B.Tech. (Mineral Engineering) from
TRAINING UNDERWENT
è “Future Manager of NMDC” from Indian
Institute of Management, Kolkatta for duration of 4weeks.
è “Training for Trainer” from Centre for Organisation Development,
PERSONAL INFORMATION
Date of
Birth : 3rd
October 1973
Marital
Status : Married.
Current
Address : C-11, Shyamli, MECON Colony, Doranda, Ranchi-834002,
Permanent
Address : Vill+P.O: Abgila, Via:
Aliganj, Dist: Jamui, Pin: 811301,
Current CTC : 6.00 Lakhs.