A Comparison of Fuel management Schemes.
| Fuel Injection
Summary |
Pressure Sensing/Speed Density |
Mass Flow |
Flapper Door |
Throttle Position Sensing/Alpha-n |
| Primary Input |
|
|
|
|
| Other inputs required for calculation of mass flow to find injector
flow rates |
|
|
-
Temperature
-
Barometric Pressure
|
-
Temperature
-
Barometric Pressure
|
| Best Use |
-
High output engines
-
Turbocharged / Supercharged engines
-
Engines with alternate manifold designs
|
-
Low hp Normally aspirated applications
-
Engines with Plenum style manifolds
|
-
Low hp Normally aspirated applications
-
Engines with Plenum style manifolds
-
Engines with very docile camshafts
|
-
Racing applications where very high lift/duration camshafts are used
-
Single stack type manifolds where a proper pressure reading is difficult
to obtain
|
| Errors encountered in Calculation |
-
Transients during fast changes of throttle due to lag of pressure change
behind flow, easily corrected with throttle position sensor acceleration
tables.
-
Volume changes due to volumetric efficiency of engine, easily corrected
with mapping.
|
-
Very difficult to calculate pressure when calibrating turbocharged engines
|
-
Pressure is rarely measured, a barometric pressure switch is used and is
merely a gross calculation.
-
Tendency to over swing on throttle changes, causing excessive acceleration enrichment
|
-
Acceleration enrichment needs compensation
-
Small changes in engine efficiency greatly affect calibration
-
Any change in engine, either mechanical or calibration, alter all other
parameters making it very difficult to tune accurately
|
| Key Benefits |
-
Lowest restriction due to lack of air flow measuring device.
-
Manifold design is open without limits of porting to single air flow measuring device.
-
Calibration for turbo engines enables optimized tuning at all boost pressures
with ability to safely manage over boost properly.
|
-
Long term mass flow accuracy, good for emissions equipped vehicles with
low horsepower ranges.
-
Lower restriction than Flapper Door Type air flow sensors
|
-
Better accuracy than carburetors
|
-
No limitations on camshaft design
-
No limitations on manifold design
|
| Disadvantages |
-
Changes in Engine efficiency over time are not compensated for in calibration.
Oxygen sensors can remedy this with closed loop for street engines.
|
-
Poor low speed resolution on high output engines. Resolution is sacrificed
due to high flow capability of mass flow device and poor air flow at low
engine speeds where drivability is critical.
-
Flow measurement in both directions creates problems on turbocharged engines
due to large volume of air returning on throttle closure.
|
-
High restriction due to spring loaded door.
-
Unreliable for long term durability due to moving parts and resistor element
wear
|
-
Poor low rpm/light throttle resolution for calibrating
-
Recalibration in short intervals necessary
-
Does not compensate for any mechanical changes in engine
|
| Primary mapping method used for calibration |
-
Single large table of pressure vs. rpm enabling a wide variety of conditions
to be considered
|
-
Idle Map
-
Part Throttle Map
-
Makes mapping difficult with transition from part to full throttle especially
dealing with a fictitious load # vs. rpm map.
-
Full Throttle Map
-
Utilized for worse case scenario, ok for NA, but for turbo engines makes
lower than the highest boost setting non-ideal.
|
-
Idle Map
-
Part Throttle Map
-
Makes mapping difficult with transition from part to full throttle especially
dealing with a fictitious load # vs. rpm map.
-
Full Throttle Map
-
Utilized for worse case scenario, ok for NA, but for turbo engines makes
lower than the highest boost setting non-ideal.
|
-
Single large table of throttle position vs. rpm with compensation of barometric
or boost pressure trim.
|