Ghetto Mame
A write up of the cabinet I call "Ghetto
Mame". I call it such because the vast majority of the parts were either free or
fairly inexpensive - not because I think the end product sucks.
The
cabinet itself was constructed out of a 4'x8' sheet of 5/8" thick particle board
- $8. My fisheyed friend with a crooked saw blade was able to get the cuts
reasonably straight - we were aiming for the "box" design. In each corner of the
box, we put a 2x2 beam that ran from the bottom of the cabinet to the top, that
cost about $3 for a piece long enough to do all four corners. All the screws run
through the particle board into the 2x2. My friend just happened to have a
wooden monitor mounting frame for a 19" tube that just happened to fit inside
the cabinet and rest on a couple support rails we made out of scrap.
The
control panel box was also made out of the same sheet of particle board and
ended up looking decent. For easy access (and sheer laziness) we didn't make a
bottom for the panel. Went ahead and ordered some miniature Happs Universal
4/8-way joysticks - this was the most expensive purchase. Ran me about $45 for
four sticks and shipping from some sap on Ebay. The buttons were leftovers from
other control panels, most of them from games long gone.
I spent about
$10 on semi-gloss satin black paint and brushes, and gave the cabinet about 4
coats of paint inside and out. I had a board cut out by another fisheyed friend
that would cover the top and have a hole to view the monitor. Remember, black
paint is very good at hiding crooked cuts!
The next step was to put some
guts in it. I got "lucky" and found an old 19" RCA TV in a dumpster on a rainy
day. From 1981, this had a solenoid driven channel selector (ka-chunk,
ka-chunk)! After much treatment with a blow dryer and reseating of the wiring
connectors, the TV was found to work perfectly and have a nice image.
The TV was hooked up to an old computer with a Voodoo 3500 in it ($35
for the video card). The problem with the TV was that it would only take an RF
signal, so I had to patch the Voodoo through a VCR. Here's a picture of Donkey
Kong running.
Here I
was faced with a problem. The TV casing was way too big for my cabinet, so I had
to strip the tube and the circuits out and remount them. This was an
unbelieveable pain in the ass but a few hours later I was done. Here's a picture
of the tube and circuits as seen from the side. I was very lucky as the PCB
shelf from the TV just barely fit in the cabinet and I was able to dink around
with the mounting brackets to get the tube into the wooden monitor frame. The
channel selector is just haphazardly screwed to one of the 2x2s and set to
channel 4 (as luck would have it, I'm less than a mile away from the rinky dink
local channel 3 station and didn't feel like watching newcasts superimposed over
my games!). There's also a PC power supply in there that was later removed.
And here's
a photo of static showing that I managed to put that sucker back together
correctly!
Alright, now
we got a PC and a TV that can both be turned off and on with a power strip, what
to do about modulating that composite signal into RF? Sure, I could go buy some
off-the-shelf part, but I had to keep this cheap!
Well, another one of
my friends heard about this project and "donated" a bunch of electronics he had
picked up or been given over the years. Mainly, he just distracted me with his
pinball machines while his son loaded dead 8-track players into the back of my
truck. However, amongst all that treasure was an old JVC VCR! I'm talking early
VHS here - top-loading, wired remote control, toggle switches, and gigantic.
What was great was that you set everything with toggle switches - including the
power button, TV/Video, and AUX input settings. So, run that Voodoo card to the
VCR, set all the switches, plug it all into a power strip, and you are good to
go.
Now I've got two more problems. First, I don't have a glass top for
this machine. Through some act of arcade providence, I visit the same dumpster
and there's picture frame laying on the ground next to it with a filthy piece of
glass. What was even more amazing was that it was almost an exact size match to
the top of my machine. There was about an inch chipped off of one corner of the
glass, but I was able to make a mold with stiff tape and patch the corner with
some epoxy.
I get the glass top mounted and it appears to be smooth
sailing. Here's a photo of the machine going at this point (sans glass top).
I go ahead and
order the "econo" model of the KeyWhiz keyboard encoder, and it costs me about
about $40 for the encoder, shipping, wire nuts, and some wire. Nice little
product, I was fairly pleased with it.
So now I've got everything wired
and I'm playing this machine but this is where I run into my second problem -
the damn thing is overheating! Taking the outer case off the PC and hoping the
hot air would leak out was not enough! Luckily my friendly neighborhood state
agency was surplusing a bunch of old computers, and I was able to pull some
fans. A 3" intake fan (from a power supply) at the bottom of the cabinet, with a
1" fan (from a processor) blowing the air across the electronics to a 5" outtake
fan (from a server rack) solved those problems quick. Grabbed some little
freebie non-powered PC speakers, too.
Here's where the cocktail was at
that point. There's a little sticker explaining how to select games, add
credits, and return to the GameLauncher menu. The machine even passed the
official "spilled beer" test with flying colors. (note: digital camera added
some "scuffs" that weren't there)
Not bad but
still doesn't look finished. I had printed out some artwork from those infamous
PacMan stencils a couple years ago, and stumbled across a monitor bezel from a
junked StarGate cabinet as I was going through my closet. And, of course, the
obligatory MAME logo. Once I added those to my machine, it looked much better!
(note: Sharpies are very
good for covering up the "scuffs" that are there!)
The Specs
- PC - AMD K62 266Mhz, 128MB RAM
- OS - Win98 SE set to boot into DOS via MSDOS.SYS
- Video Card - Voodoo 3500 TV
- Sound Card - some generic PCI plug-and-play
- TV - RCA TV from 1981
- VCR - mid-80s toggle-switch JVC
- Emulator - DOS MAME .36final
- Menu System - Game Launcher
Notes & Words of Wisdom
- Don't criticize your fisheyed friends while they are cutting your boards!
- Vantage doesn't seem to like running full screen on a Voodoo 3500 set to
TV mode. :-(
- MAME runs more games than Vantage - stop crying about Vantage
- I got lucky that the wooden monitor frame happened to fit in my cabinet.
- I got even luckier that the JVC VCR fit underneath the bottom of the TV's
neckboard and alongside my PC - less than finger's width of space in either
direction!
- I got extremely lucky that my "ballon frame" design allowed me to remove
the narrower side panels without the whole thing falling apart.
- Be sure the TV and PC are grounded together to cut down on image
distortion - I ran some heavy gauge wire from the PC's frame to the ground
plane on the TV chassis. I think a lot of MAME cabinet builders complain about
TV image quality without doing this!
- It's more fun to build without any concrete plans or blueprints.
- :-P
- Befriend your local bureaucrats.
- My total cost was about $150 - obviously this is not a cheap undertaking
even if you can get a lot of the parts free
Comments? Shoot me a message at:
pinballjim at hotmail dot com