5-3-5 turbo control valve signal error and 3-1-5 EVAP system codes


5-3-5 and 3-1-5 codes [850][94] ... posted by GKL  on Thursday, 22 February 2001, at 3:16 p.m.

                       Over the past few weeks the check engine light has been coming on with the codes being 5-3-5 and 3-1-5.
                       From what I've read, 315(EVAP system) is commonly caused by a faulty EVAP valve but I'm not sure
                       how the 535(turbo control valve signal) fits in. Is this one problem or two separate things?

                       --
                       94 855T



Re: 5-3-5 and 3-1-5 codes [850][94]

... posted by Prospero  on Friday, 23 February 2001, at 2:03 p.m. ...in response to "5-3-5 and 3-1-5 codes" posted by GKL.
 

                       I am all too familiar with the 535 code on my 94 854 Turbo. It sounds like the issue you have may be two
                       separate problems, but I could be wrong. The turbo control valve signal error (535) could be a bad vacuum
                       line going to or from the turbo to the valve. The valve in question is located on your air-box on a rubber
                       mounting of sorts. It is round and will have an electrical connection on the left side (Facing vehicle from
                       left fender looking at air box.) and 3 vacuum/pressure lines going into it on the right. The hoses are
                       color-coded Blue (top) Yellow (middle) Red (bottom). I am going off of memory here, but I think that is
                       how they are. (The valve is color coded with paint dots on the front by the nipples.) As far as the hoses to
                       the turbo, I know that the red hose goes to the bottom of the turbo (high-pressure line), the yellow goes to
                       the wastegate actuator valve, and the blue goes to the nipple (right after the MAF sensor) on the large
                       diameter air input duct going to the turbo. Odds are one of the hoses are not good and are leaking air. I
                       have replaced all of mine in addition to the white coded EGR valve hose, which is in the same area and
                       leads all the way up to the front of the engine. Also, I found the elbow on the small diameter hard plastic
                       pipe in front of the turbo to be badly fatigued and pinching itself off. Once I replaced all vacuum lines with
                       a real high quality vacuum line, the car's MPG went from 19.4 to 22.5+ and performance is 110% better.
                       BTW, the car has 170000 miles on it and is a 1994 854 Turbo. Hope this helps with the 535 code. I think in
                       all, I used some 10+ feet of vacuum hose and 10 stainless hose clamps.

                       As far as the other code... sorry, I haven't had that one yet.

                       Prospero



Re: 5-3-5 and 3-1-5 codes [850][94]

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                       ... posted by andrew on Sunday, 25 February 2001, at 8:28 p.m. ...in response to "5-3-5 and 3-1-5
                       codes" posted by GKL.
 

                       i had the same two codes last week the mechanic tested my evap valve and upon testing put everything
                       back together then all of a sudden a 535 code. The mechanic took another look and found that he had
                       accidently unhook the wire to the turbo control valve. Take anotheer look the too are close together that
                       may do the trick.

                       --
                       andrew


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