How to calibrate your Throttle Position Sensor (TPS)
on a Five Speed XR4Ti
Posted to IMON by Richard Curtis


--Get engine to operating temp.
--Turn off engine.
--Disconnect electrical connector at IAC.
--Start engine.
--Set base idle to 750 rpm (some say 900 rpm)
--Shut off engine
--Reconnect electrical connector to IAC.
--Unbolt IAC to get to TPS.
--Connect jumper wire to green wire going into the TPS.
--Connect digital voltmeter to jumper wire and any ground
--Set DVM to 0-20 scale.
--Turn ignition to ON but do not start.
--DVM should read 1.0v
--If not 1.0v, loosen both Philips-head screws that attach TPS to  throttle body.
--Turn TPS slightly to achieve exactly 1.0v (some posts have suggested 0.94)
--Tighten TPS.
--Move throttle through full range. You shouldn't see any spikes. I think max voltage at WOT should be
   around 4.5
--Turn ignition off.
--Reconnect IAC; be careful of gasket.

You're done. Idle should be smooth and consistent. If not, consider cleaning IAC and/or EGR. If voltage spikes occur in your TPS readings, replace TPS.
NOVAMOG
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