CHRONOLOGICAL RESUME
EXPERIENCE:
2006-Present DTI Southfield,MI.
·
$58 million in Sales of Metal and Plastic Components / Tooling .
Director of Corporate / Plant Operations
·
Responsibilities
·
Manage Manufacturing, Engineering, Purchasing and Finance. Assets in the US, China, Taiwan, South Korea and Canada.
·
Accomplishments.
·
Developed Purchasing and Logistics database
Set up CAD and Project tracking database
Started development of new suppliers
Negotiated new healthcare contract
Wrote primary sales presentation
Started comprehensive business plan
Organized main supplier for production viability
Corporate Identity and website development
.
·
Set up new product development process.
·
Forecasting an average of 10 percent profit on sales.
·
Devising and implementing a new corporate business structure involving quoting, purchasing, and finance.
·
Implemented new financial status documents .
2004-2006 Union Stamping / Mayflower Vehicle Systems, Farmington Hills,MI.
·
Automotive and large truck metal stamping company.
Program / Account Manager
·
Responsibilities
·
Lead development teams. Responsible for managing risk, resources, time, and budget. Conduct all sourcing negotiations, interaction with the customer and internal reviews. Conduct presentations with GM and US&A senior management. Develop tooling through sources in Korea, Canada, United States and the United Kingdom. Handle all commercial issues involving roughly $80 million in sales.
.
·
Accomplishments.
·
Delivered 127 dies sets, 26 assembly cells and 242 parts .
·
Set up new product development process.
·
Forecasting an average of 10 percent profit on sales.
·
Devising and implementing a new corporate business structure involving quoting, purchasing, and finance.
·
Implemented new financial status documents .
1999-2004 Ford Motor Company (IMSI), Dearborn,
MI.
·
Automobile Manufacturer.
Lead Product Development
Consultant - 2004 Ford S197 (Mustang) Vehicle Program
·
Report
to vehicle program manager.
·
Manage eight
man consulting team.
·
Focusing
platform core team on program management, execution effectiveness, resource and
design optimization .
·
Teaching
target setting, packaging, manufacturing process balancing, etc. to team
management.
·
Coordinating
finance, engineering, marketing and manufacturing.
·
Piloting
and coordinating interaction of several corporate computer tools.
·
Considered
expert in organizations, planning, manufacturing, packaging, plastics,
stampings, castings and textiles.
1995-1999 The Budd Company, Plastics Division,
Troy, MI.
·
$180
million plastic interior and exterior automotive body parts manufacturer.
·
Managed
all General Motors and Chrysler related business (20 development people and two
plants ), $85 million in sales, or 45%, and $25 million budget a year. (GM’s
Truck, Saturn, and MidLux divisions and Chrysler’s Prowler, Truck and Jeep
platforms.)
·
Turned
around P / L, -12% (loss) when started
to 8.3% profit, a $16.2 million swing
·
Negotiated
all customer contracts, averaging $15 million each. (30 per year).
·
Ran Cobourg, ONT plant (300 people). In two
months, operations throughput increased 30% and realized a $1.2 million
savings. Went from $185,000US monthly
losses to $63,000US earnings after six months.
·
Rebuilt
half of North Baltimore, OH plant (250 people). Adding 80,000 sq. ft. to accommodate RRIM process capability.
Re-timed plant. Added product diversity and took plant from $3 million annual
loss to $12 million profit position.
General Motors Corporation (GM), Warren, MI.
·
Automotive
manufacturer.
1994 - 1995 Group Coordinator - Exterior &
Interior Body Systems Centers, North American
Operations (NAO)
Selected to corporate business planning
team due to my vision, leadership abilities, organizational skills and business
sense.
·
Managed
39 subsystem leadership teams (195 people) in providing technology and
financial business cases for product portfolio. Controlled roughly 72% of
listed product, $25.4 billion annually purchased product. Considered expert in
plastics, sheet metal, casting and textiles.
First year savings were estimated at $5 billion dollars.
·
Reengineered
corporate process and organizational structure while also forming and manning
Corporate Interior and Exterior Body Engineering Centers for Corporate
Executive Director of Body Engineering. Reduced structural costs by an
estimated $15 billion a year.
1992 - 1994 Project Manager - Genesis Project
Provided a common understandable
communicative medium for marketing, design, engineering and customers. Originated a vehicle market's target product
description and design requirements. Selected for vision and leadership skills.
·
Created
a vision to reduce vehicle development by 20 months.
·
Managed
9 person development team with $1 million budget.
·
Reported
directly to GM Executive Vice President of Midsize Car Division.
·
Accelerated
C5 Corvette Program 19 months. Brought
customer driven design focus. Shortened
packaging time, avoided numerous
customer “dissatisfiers” by using virtual reality techniques. Enabled new
technologies, such as hydro-formed frame rails, to be incorporated into
design. Cost avoidance was estimated
at $130 million.
·
Consulted
Corporate Advanced Engineering Chief with implementation of $38 million
Portfolio Engineering and the Market Research Center, a 200+ member group whose
function is the integration of all GM initiatives at vehicle inception.
·
Reduced
engineering development and lack of tooling revisions amounts by an average
savings of $400 million per vehicle .
1985 - 1992 Model Year Manager - Appearance Engineering
(Chevrolet-Pontiac-Canada Group)
Managed corporate product appearance
development. Set corporate color
policies and timing. Essentially made a Chevrolet look like a Chevrolet and a
Cadillac look like a Cadillac.
·
Managed,
analyzed, organized, timed and oversaw each year's color program. Reduced
delivery time for new interior colors by three months, saving $250,000 per
vehicle.
·
Constructed
a database network to communicate build material requirements and their
subsequent development status, as it would tie into each vehicles build timing
saved an additional estimated $2 million a year.
·
Managed
120 material suppliers using Statement of Requirement contracts, saving an
estimated $40 million the first year.
·
Introduced
"soft paint" into the North American automobile market. It has allowed cost savings of $7 million
the first year while improving the perceived quality of GM products. Is now
used on almost every GM product.
·
Spearheaded
colored material quality control measures. Increased customer satisfaction and
avoided costs estimated at $1.5 million a year.
1983-1985 Clow Corporation, Pontiac, MI.
·
Environmental
chemical assay service.
·
Analyzed
samples for organic and inorganic content.
·
Used gas
chromatography, atomic absorption spectrometry and mass spectroscopy.
EDUCATION:
·
Michigan
State University, 1980. BS Biochemistry
·
Kellogg
Biological Station, 1981. Research on algal enzyme chemistry.
·
Purdue
University, 1981-1982. Biochemistry.
Some graduate work, full stipend/teaching assistantship.
OTHER EDUCATION:
·
Program
Management, Michigan State University
·
Project
Management, General Motors Institute
·
Synchronous
Workshop, General Motors (also taught)
·
Dale
Carnegie
·
Interpersonal
Communications, General Motors
·
General
Motors Quality Institute, Jim Peters
·
The Budd
Institute, interpersonal and leadership skills
·
Quality
of Worklife, General Motors / UAW
·
Powder
Coatings, Powder Coatings Institute
·
Paint
Application Training Course, DuPont
·
Plastics
and Their Applications, General Motors Institute
·
Color
Measurement, Hunter Labs
·
Introduction
to Excel, New Horizons
·
Introduction
to MS Word, New Horizons
·
Finance
and Accounting, Rockhurst College
·
Consultive
Selling, Rauf and Associates
SKILLS:
Skill Name Skill Level Last Used Experience
Manufacturing Expert
Currently used
14 years
Marketing Intermediate Currently used 14 years
Engineering Intermediate Currently used 14 years
Product
Development Expert Currently used 14 years
Financial Expert Currently
used 12 years
Organizational Development
Expert Currently used 14 years
Paint
Expert
Currently used 10 years
Planning Expert
Currently used 14 years
Plastics Expert
Currently used
14 years
Castings Intermediate Currently used 14 years
Stampings Intermediate Currently used 7 years
Textiles
Intermediate +4 years
ago 10 years
QS9000 Intermediate Currently used 6 years
Kaizan, Synchronous,
Cellular Manufacturing Expert Currently used
10 years
Research & Development Expert 1 year ago 13 years