Multi-Engine Shadow

 

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The Estes Shadow is one of my favorite rockets.  I love the slow lift-off's and the dramatic flights.  The only negative thing is that it doesn't fly very high at all on the recommended D12-3 engine.  While searching on the web, I came across two sites where a Shadow had been altered to accept multiple engines.  They were a great inspiration for my project.  Here are the sites, if you're interested.

 

Dean Walker modified his Shadow to use a two D-engine cluster.

http://www.geocities.com/CapeCanaveral/3438/rockets/shadow.htm

 

Mark Recktenwald modified his Shadow to have a five engine cluster.

http://web.raex.com/~markndeb/rockets/fleet.htm

I had quite a few things to consider for my Shadow.  The field that I go to for most of my launches is limited to D-engines, so I figured that a cluster would be a good idea.  There are also monthly launches (about an hour drive away) where I can launch higher power, so I also wanted a singe 24mm capability.  As I write this, I've never launched anything higher than a D-engine, so I'm not too excited about jumping to 29 mm.  I decided to go with replaceable engine "cans".  I came up with 3 cans, to start with - a singe 24mm engine, two engines and three engines.  The engine cans are held in place with 2 small screws that pass through the BT-80 and BT-70 body tubes.  I also decided to use a zipper-less design combined with a baffle system. 

 
engine module.jpg (13200 bytes) The aft end of the rocket  showing the 2 screws that hold the engine can in place. 
baffle.jpg (24553 bytes)  Here's the baffle unit before it was epoxied into the BT80 coupler:
shadowparts.jpg (38861 bytes) I was so excited about this project.  I had completed quite a bit of the rocket, before it occurred to me to start taking pictures.  Here are the "parts" - many of which are already sub-assemblies.
shadowaft.jpg (28598 bytes) The aft fins are mounted through-the-wall and to the interior BT-70 tube.  The thrust ring and engine "cans" are made from BT-70 couplers.
shadowrivets.jpg (24087 bytes) The forward "canards" are attached by drilling a number of small holes through the body tube and letting the epoxy form rivets through the holes.  You can also see how I epoxied the inside of all the tubes to give them more strength.

 

A CHANGE IN DIRECTION................

After spending some time away from my project, I came back to it with a different perspective.  The aft part of my rocket is heavy.  It's no wonder with all the wood and epoxy I used for the baffle system.  I revisited Mark Recktenwald's design and saw some advantages that I hadn't considered previously.  With Mark's 5-engine approach, he was able to launch with a large variety of engines.  Plus, his baffle system was considerably lighter than mine.  I decided to "table" the aft part of my design and try something else.  I also decided to forgo the plywood fins and use basswood instead.  It's strong enough for my applications and a little lighter.

Here the aft section takes shape.  Like Mark's "Shadow 5", I attached 4 18mm tubes to a 24mm tube.  The 24mm tube has 1/2" holes drilled in it along it's length.  The aft 4 holes direct ejection gasses from the 18mm motors into the 24mm tube.  The next 6 holes direct the gasses out of the 24mm tube.  There's a balsa adapter epoxied in place to make sure the gasses exit.  Then the next 6 holes direct the gasses back into the 24mm tube and out the top.

 
shadowbaffle1.jpg (8466 bytes) An aft view of the new motor mount and baffle system.
shadowbaffle2.jpg (8771 bytes) The front view of the motor mount and baffle system.

 

 

THE REST OF THIS PAGE IS STILL UNDER CONSTRUCTION.  CHECK BACK LATER.

 

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This page was created:  April 3, 2001

Modified:  April 3, 2001

I welcome comments from viewers of my pages.  Feel free to send me an email:  [email protected]

 

 

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