TAPERED CONE SECTIONS FOR MODEL ROCKETS
So you want to make a tapered cone section, but you don't know the first
thing about how to make the flat pattern? Let's see if this helps a
little.
First, you need to know 3 things:
The diameter at the large end (equal to the diameter of the large body tube).
(D1)
The diameter at the small end (equal to the diameter of the small body tube, if
there is one). (D2)
The length of the tapered cone. (L)

So, let's start with the easy part first - the true length of the tapered cone
(Lt). If you image a section cut through the tapered cone, you
know the length of both sides of a right triangle and you can solve for the
hypotenuse.
Lt2=L2+(D1/2-D2/2)2
Lt= SQUARE ROOT ( L2 + (D1/2 - D2/2)2)
Since you know the diameters D1 and D2, you can calculate
the arc lengths of your flat pattern.
(Note: p
= 3.1415927)
A1= p * D1
A2= p * D2
For the flat pattern, you need to find the radius for both of your arc lengths.
The difference between the two radii will be Lt.
To find the radius of the large arc length, use the formula:
R1 = (A1 * Lt) / (A1 - A2)
Next, find the radius of the small arc length:
R2 = R1 - Lt
OK, you're almost finished. You only need a few more pieces of
information. Since you know the large radius for the large arc (R1),
you can calculate the circumference.
Circ1 = 2 * p * R1
To determine the angle of your flat pattern:
Angle1 = (A1 / Circ1) * 360
It's time to draw:
Draw two concentric circles - one with a radius of R1 and one with a
radius of R2.
Draw a horizontal line through the center of the two concentric circles.
Draw a second line through the center of the two circles at the angle of Angle1
relative to the horizontal line.
The part of the two concentric circles between the two lines is your tapered
cone section flat pattern.
When you cut it out, I would suggest that you leave a small tab at
one end to help you glue the tapered cone together.
Have fun!!!
