My Relic Display Case Becomes Reality !
Since I have been relic hunting, I have dreamed of converting an old window unit  a\c mount hole in my wall into a display case for  relics I find with my metal detectors.
Watch it take shape as I post pics on it's construction and finishing all the way to putting my first relics in for display !
Here is the case "in the wall", testing the fit before complete assembly and door install.
This is what I started with !
My original plan called for a glass door but I decided Plexiglas would be a better choice for now. The case is made from 1X6  spruce with a 3/8" plywood back. Outside dimensions were more important to me than any others as I wanted to NOT cut any studs through. The size (outer) of the case is 30.5 inches wide by 48 inches long and about 6 inches deep..The ends are butt joined with glue and 2" long deck screws holding it all together. The plywood back will be covered with green felt prior to final assembly.
The door is constructed from 2.25" wide strips ripped from a 1X8 spruce board. I used my moulding cutter on my table saw to shape the half round design on the front of the door and used a dado cutter to cut a 5/16"X 5/16" landing for the plexiglas door insert. Glazing points will set the glas panel in the door from the rear. The case itself will be stained with Tripp Super Poly dark walnut stain.
I will use plexiglas shelves to hold my relics to allow light from above and below to illuminate everything.
I haven't made a firm decision about lighting. Originally I planned to use two small flourescent fixtures (one above and one below) but I am now considering trying out some new high output leds on a light strip. That will be an experiment AFTER the case is finished.
I changed the size of my door frame width to accomodate a nice old style cabinet lock.
The door fits ! 
I have now cut the dado and will run the rails and stiles through the molding cutter, then ASSEMBLY ! 3 Brass hinges on the right side, a bullet catch and half mortise bit key lock on the left will make it look NICE !
Latest Picture !
Updated with my replica Sharps 1863 rifle, more bullets and a kit Derringer I built many years ago.
I am so pleased with the way this project turned out !
Everything worked out just the way I planned it.
I have the trim up now and will not put lights in it; it just isn't needed. I will put in more shelves and relics soon.
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