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JICA WELDING NEWS , No.1

@@@ NAGOYA, MAY 15, 2000

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PREFACE

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Mr. Yukio Nakajima, Managing Director of CBIC

It is my great honor to send my congratulation to the publication of International JICA WELDING NEWS marking 25th anniversary since the start of Welding Courses in NITC seeing off more than 250 participants so far. Besides, its unique characteristic to grant a chance to acquire a prestigious one among many JICA training courses. I am always astounded by the participants passion and endurance, which, I believe, are the very factors the participants must have for completing the six months long duration and accomplishing the high quality examination. I simply admire all the participants who graduated from this courses every year.

It is no doubt that the efforts made for this course by the people concerned including Dr. Muneharu Kutsuna of Nagoya University and the staff of Japan Welding Engineering Society has enormous. Let me express my deepest appreciation in this occasion. I heartily hope that the participants, now and past, will be the leaders of the welding fields in each country and contribute to the prosperity of their homeland.

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Voice of Course Leader

Muneharu Kutsuna Dr. Chairman of JICA Committee of JWES

It is my great pleasure to start our JICA WELDING NEWS and make a new information system among the peoples who concern with welding technology(from 1974 to 1997)/ Welding Engineer (from 1998 to now)courses. This type of news letter was planned in 1999 in the course of JICA. And I have informed this matter to get your flesh news last year. Thank you very much for your great contributions for the first Welding New, i.e. letters/e-mail with photographs and/or CD. When I was editing your articles, i remembered so many things which I had experienced in supporting this course since 1974, when I was working at Kawasaki Heavy Industries Ltd. After coming back to Nagoya University, I have been fully charged in this course with former Prof. Isao Masumoto and the other experts. It was a great pleasure for me to take care of the participants who were eager to learn a modern welding technology in Japan. After the decease of Prof.Masumoto, this course has been arranged and taken care of by the JICA Committee of the Japan Welding Engineering Society. The name of this course was changed to " Welding Engineering training course " in 1998.

Time is flying rapidly as you know. We have had more than 260 participants from more than 46 developing countries. But we have no good communications. Silence does not make any changes and advantages. I have had this feeling when I visited to Malaysia and Ski Lanka in 1997. We have to make efforts to support not only present participants but also ex-participants. We hope this Welding news from JICA to promote more communication between us for the future.

On the half of the chairman of JICA Committee of JWES, I would like to hear your voices through this media and E-mail to make more good friendship and support your jobs in the future. I have finished this editing work during staying at Ecole Centrale de Nantes, France in March 2000. After returning back to Japan, I will prepare a report on our training course for the meeting of International Authorization Body of IIW at Chicago ,US. to improve our certificate of JICA participants and transfer to a Diploma of IIW Welding Engineer, Technologist or Specialist. If this transition is successful, your certificates are varid internationally as IIW scheme in 2001 or 2002. Dr. H. Nomura and Prof. T. Miyata have made great efforts on this matter.

JWES have already submitted their application form to IAB last January. We are going to have their audit in this year. I hope this transition is going well.

Finally, I have to apologize to you for the delay of issuing the No. 1 Welding News form JICA. And I would express my sincere thanks to all of participants, JICA's staffs, Japanese experts who sent their news, and Mr. Mansour Alli (IRAN) and JWES staff ()Mr. Kaneko) for their supports to arrange this News.

Our Welding Engineer Training Course of JICA at CBIC

@by Muneharu KUTSUNA

1. Introduction

The "welding Technology" training course, which is called now as Welding Engineer training Course, has been established in 1974 at Nagoya International Training Center(called now as Chubu International Center=CBIC) of JICA as the first course with support of former Prof. I. Masumoto. In the training course, education and training as a welding engineer has been conducted with following the IIW scheme for education and training proposed by the Commission XIV. About ten overseas participants every year have the opportunity of education and training as a welding engineerin Japan. 259 overseas participants had completed this training course as shown in following Table .

The education and training in this course are quite similar to IIW's scheme of education and training for welding personnels. The qualification tests for welding engineer level 2, Level 1 and Senior Welding Engineer for JICA

Table 1 Number of participants From1974 to 1999 participants has been carried out by the JWES according to the WES specification of WES 8103.

The welding engineer training course is now conducted by the Japan Welding Engineering Society with supports of 8 professors of Nagoya Univ., Mie Univ. Osata

Univ., 46 welding experts, the Japan Welding Society, and about 30 companies and organizations.

Table 1. Number of participants From 1974 to1999

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Country ,

Numb.

@

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Bangladesh

Burma

Combodia

China

India

Indonesia

Vietnam

Laos

Malaysia

Pakistan

Philippines

Singapore

Sri Lanka

Thailand

Bhutan

Nepal

Egypt

Iran

Iraq

Syria

Jordan

Sudan

Turkey

Ethiopia

Ghana

Liberia

Nigeria

Tanzania

Kenya

Seychelle

Uganda

Brazil

Argentina

Chile

Paraguay

Mexico

Panama

Jamaica

Guyana

Cyprus

Malta

Bulgaria

Fiji

Nauru

Solomon Islands

Marshall Islands

10

14

1

13

9

12

1

2

18

3

7

9

17

17

2

1

18

16

3

6

2

3

17

3

2

1

1

12

5

3

3

5

2

2

2

2

1

3

1

1

2

1

5

1

2

1

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

@

TOTAL

259

2. Course Outline

2.1 The objective

The objective of the training program is to provide opportunities for participants to enhance their current technical and administ-

rative skills and knowledge, thus enabling participants to continue to contribute significantly to their country's development. In addition to gaining technological knowledge, participants will have many opportunities to experience various aspects of life in Japan, while they are here. Participants are expected to take advantage of them and pass the qualification test for welding engineer conducted by JWES. The mutual exchange of ideas with Japanese citizens are also important goal of the training program.

The aim of this course is to bring up well-qualified engineers who are able to manage the welding construction and maintenance, and the course provides theoretical and practical knowledge of welding technology.

2.2 Education and Training in the course

By the end of training period (98 days), the participants are expected to have the following oretical and practical knowledges:

1. Welding processes and equipment ........ 16 days (112 hours)

2. Materials and welding metallurgy ......... 16 days (112 hours)

3. Construction and Design ......... 10 days ( 70 hours)

4. Fabrication and application engineering ......... 16 days (112 hours)

5. Fundamental practical skills/operation ........... 12 days ( 96 hours)

6. Observation and practice ......... 16 days (112 hours)

7. Group training in industries ......... 8 days ( 56 hours)

8. Qualification test for welding engineer ......... 2 days ( 14 hours)

9. Others ( Orientation etc.) .......... 2 days ( 14 hours)

total 98 days (698 hours)

This course is arranged and implemented by JICA Committee (ChairmanDr.M. Kutsuna, Nagoya Univ.)of JWES. This committee is supported by several universities such as Nagoya Univ., Osaka Univ.,Mie Univ.,institutes, major private industries such as NKK, Nippon Steel Corp. Kawasaki Heavy Ind., Daihen Co.etc, and medium and small companies and their experts. Table 2 shows the education and training system. This education and training system is satisfied enough with IIW scheme(Gi,G2, and G3) of education and training for international welding engineer level.

2.3 Methodology for the course

Lecture/discussions, problem-solving, comparative study, industries observation, practice,

etc.are carried out in an effectively concerted manner in the process of acquiring skills. Thetraining time allocation by instruction method is as follows:

Lecture (58%),

Workshop practice (22%),

Observation (16%),

Others ( 4%)

Figs. 1 and 2 show the scene of practical training at a private industry. In welding technology, experience is quite important to understand and use this technology in practice. In the group training at some private industries, actual specimen are used for the education and training.

@Teaching staffs are more than 40 experts who have a long experience and deep knowledge in the field of welding and work in different organizations such as universities, major privateindustries, medium/small companies and research institutions. In the practical training such as gas welding and soldering, skillful experts teach their techniques and know how using a welding equipment and specimens. In the case of teaching repair welding in practice, the participants visit to small companies in which repair welding is taken place dailyusing over-laying and thermal spraying.

3. Qualification test for overseas participant

Participants who successfully completed the Course will be awarded a certificate by JICA.

In addition, At the end of this course the participants will have a chance to take the examinations for the qualification of Welding Engineer(Senior Welding Engineer(SWE), Level 1,Level 2)by JWES. If the participant pass the examination, he will be awarded the certificate by JWES. For instance, nine participants have taken this course in 1995. All of them passed the qualification test for Welding Engineer level 2 (lowest level). Six members of them passed that for Welding Engineer level 1. Five of them passed that for Senior Welding Engineer.

The education and training for overseas participant from developing countries is now getting more important to assure the quality of welded stuructures/parts and to develop the human resources. Qualification and certification scheme should be arranged under consideration of the real welding world for the near fut

Fig.1 Practical training of NDI at NKK

Fig.2 Practical training of welding robot at NKK

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Information from present participants in 1999

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Mansour Alli, Mr

AZAR AB Industry Co. 5 Km Arak - Tehran road Arak city IRAN

Phone : 0098-861-336901~9

Email : [email protected]

Home address:

Fax : 0098-861-334084

Indust. Complex No. : 4 - 49 ? 1 Arak cityIRAN

Phone .: 0098-861-334928

E-mail : [email protected]

Country Report

Iran is located in Middle East ,and bounded to the:

North : Azerbabaijan,Armenia,Turkmenistan and Caspian East :Pakistan and Afghanistan,

South : Persian gulf and the gulf of Oman,

West :Turkey and Iraq

Iran is the most populous and the second largest country in the Middle East.

Government : The Islamic Republic

Religion : About 99 % of Iranian are Muslims

Language : Persian(Farsi)is widely used

Population : More than 60,000,000

Area : 1,648,000 Sq. Km

Capital : Tehran

My Company

Name : AZAR AB INDUSTRIES COMPANY

Establish : 1989

Location : 5 Km Arak -Tehran road. Arak city

Employees : 2600

Products : Differtrent types of utility boilers. Heat

recovery steam generation, Hydroturbine & Butterfly valve, Pressure Vessels, Heat Exchangers, Distillation Columns, Equipment utilized in cement plant, steel Mills & Sugar factories. etc.

Standards : Such as:ASME,ASTM,AWS,TEMA,JIS,

BS,DIN,ISO, &....

LIFE IN NITC

Really NITC for me is like a little world. Little world but with great people. Great people from the smallest country up to the biggest one in the world .the countries, which I knew only about their locations on the map before coming here. And today I have more information about their cultures ,

Their Customs, their traditions and.....

Today I have many great friends from this little world. Beside technical lectures in NITC another Lecture also is teaching and that is friendship.

NITC is the place where I had the best experience in my life .and I will never forget that. today I have to leave here but I will try to keep my relation with each one of friends that I have found here.

In this case may be I can say :NITC is another place to Make a closer relation between nations.

In reciprocation to all the best things which I have received in this course .I want to say Thanks to JICA That gave me this chance .and also all the members of JICE ,NITC and to Good hospitality of Japanese people.

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Ammar Husam Yacoup Azar, Mr

Research Engineer Royal Scientific SocietyMechanical Design & Technology Center Div. Metallurgical Eng. & Measurement

Unit: Welding Unit

OFFICE ADDRESS:

Tel : 962-6-844701

Fax : 962-6-844806

E-mail: [email protected]

Home address:

Tel : 962-6-5711749

Fax : 962-6-5715810

E-mail: [email protected]

First I would like to thank all JICA staff or this interesting training course, although it is one of the most longest and hardest courses, we gained a lot of technical and practical informations about welding, which will be for sure a perfect guide line for us in our work

Service of RSS:

1-Carrying out studies and conducting applied scientific research.

2-Conducting economic and technical feasibility and analytical studies.

3-Carrying out studies and research in the field of vocational and industrial education and producing books.

4-Conducting research on a contract basis with institutions in Jordan and aboard.

5-Carrying out joint research with scientific, production orientated and service institutions at the national, Arab and International levels.

6- Developing its laboratories, providing them up-to date equipment.

- Number of employees of RSS is 630 person.

My job in Royal scientific society in Welding Unit need a lot of theoretical and practical knowledge, because we have to make welding procedure specification (WPS) based on international standard, and welders qualification tests, in addition we have to carry out visual test on many welding works before, during, and after welding that require a good knowledge of welding technology, which I were satisfied by this training course.

The subjects of the training course were presented in a good sequence and timing, they are comprehensive and containing many field trips to Japanese companies, which you can see the practical welding works in the new industries, such as NKK, IHI, HITATCHI, ...etc companies.

In NKK Company for example we learned and practiced on different welding process's such as SMAW and GMAW, we prepared many welding pieces and test it by gauging. Moreover, we practiced performing Non Destructive Testing such as Ultrasonic testing (UT) and Radiographic testing (RT).

In addition, we visited many interesting companies like HITATCHI, we saw the manufacturing of Hydraulic Excavators, Bulldozer, Wheel loaders, Hydraulic Crawler Cranes, ...etc., they used many welding process's especially full automatic welding by using Robots, we had an idea about the efficiency and speed of welding Robots using many types of welding process's such as MAG, LBW...etc.

In other hand, visiting such a big companies, provided us to get more information's about typical methods used in welding in practical way, for example: using the Gravity welding in welding many kinds and shapes of steel structures, after seeing it, we have a good idea about how we can use it in a sufficient way to reduce the numbers of welders and time need to perform it.

By the way, I can also consider we are lucky to have the chance for sight seeing of the beautiful cities in Japan, like Kobe, Tsu, Osaka, and Tokyo...etc. were these companies located.

I want to say that this training course is very important for my work in Jordan. Welding technology considered one of the important and new technologists in industry, and by finishing this course, it will provide us many solutions for the present and future welding problems that we may face it.

The subjects were good enough to provide us what we need about welding technology, but I think we need to learn about solving and dealing with realistic problems and difficulties that we face it in our works, such as the full procedure for repair welding of defects in special materials like H.S.S. ,S.S., ...etc. we faced many problems in repairing and welding of machines gears made of low alloy steel.

The good thing also, we have the chance to take an examination for the qualification of Welding Engineer by the Japan Welding Engineering Society. This examination contains three tests: level 2, level 1, and SWE, which gave us the motive for studying and preparing for tests.

The duration of this training course from April until October about six months, we can considered it a long period, we have the chance to know the Japanese culture, and learn a few sentences in Japanese language, it was so interesting.

In general, to spend this long period in Japan, NITC provide us an easy and wonderful life you can have here, I mean we have all the facilities for studying, by providing a comfortable rooms with cleaning services every morning. Moreover, there are many kinds of sports we can play and practice such as Tennis, Ping-Pong, ...etc.

I think, any participant that come to NITC, he will notice the nice and kind JICA staff member, they provide every thing we need in our life in NITC, any question you have they will answer and help you as much as possible, so I think they deserve a special thanks for them.

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Saad Abdel -Mouhsen Mouhamad Ahmed,Mr

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Research AssistantCentral Metallurgical Researchand Development Institute Welding Research Labo.El-Tabbin P.O.Box. 87 HelwanEGYPT

Phone : (202)5010094

Fax. : (202)5010639

E-mail: [email protected]

Country Report

The foundation body my organization(Central Metallurgical Research and Development Institute) is Academic Scientific Research and Technology. The services of my organization are;

1. Research activities carrying out basic and industrial research.

2. Consultancy services dealing with problems related to welding, casting, and steel making technology.

The number of employees in the organization about 600. The facilities of my organization are, non destructive and destructive testing, welding machines, casting machines, x-ray analysis, and electrons microscopes.

I work in Welding Research Department as research assistant and my research subject is dealing with the study of hardfacing techniques by welding.

Life in NITC

The duration of this course from April to October about six months. We stay in NITC which provide us an easy and comfortable life , we have all facilities such as computer rooms, cleaning and comfortable room, and all different kinds of sports. I feel that NITC is my home , services are very good, people are very polite. I enjoyed staying at NITC very much. I would like to thank very much all the stuff of NITC. Sayonara Domoarigato Gozaimasta.

My thought about NKK company

In this course we visited many companies such as NKK, IHI, MITSUBISHI, DAIHEN,HITACHI....etc companies.

In NKK company we stayed two weeks from 7 June to 18 June . During this time, the staff of NKK gave us many lectures about SMAW, MAG, MIG, TIG, SAW, and fundamentals of NDI. We practiced and training by our self many things, such as SMAW, SAW, Co2 welding, GTAW, gas cutting and gouging. Also we learned and practiced about non destructive testing such as UT , RT, PT, and MT . We observe the new technology in this field. In 18 August , we had another chance ,we visited again NKK , we had field trip on automation of welding bridge and ship building. So, I would like to thank very much all the staff of NKK and I hope every thing of this company going on perfect as usual.

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Sahar Ibrahim Mohamed Roushdy, Ms.

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Mechanical Engineer . EL NASR Automotive Manufacturing co.Wadi - hof , helwan , cairo ,EGYPT

Tel :- 3690411, 3690754

Fax :- 3692612

Home address:36 sherif st. helwan ,CairoEGYPT

Tel :- 5566383

e-mail: [email protected]

EL NASR Automotive manufacturing

It is a governmental organization in the Ministry of industry. Egypt.

Number of employees : 6700 persons.

Products :Trucks, buses, tractors, trailers and passenger cars

The production lines use different welding methods

The distortion occur during welding the structure body of bus Is one of our welding problems.

In Japan we visit TOSHIBA co. for electric equipment. which produce :-

1. Thermal power equipment like Steam turbine (1000MW- 700MW),Turbine generator., Feed water heater and Gas turbine frame(9000 E).

2. Nuclear power equipment like Hydraulic control unit , Steam separator and shroud head .

3. Hydro power equipment like High head pumpturbine runner and Hydro turbine generator.

4. Large electric motors.

TOSHIBA heavy electrical machinery operation

Generates the new technologies in energy systems

And equipment that create a better future.

Life in NITC

In NITC we find the all facilities for get a new information about many subjects .in library a lot

Of books and video taps also by using internet we

Easy contact with all the source of information or

Our countries.

The JICA staff are very kind and help us to know A lot about Japan by books and nice trips.Also in NITC we playing many kinds of sportsAnd enjoying flower arrangement and tea parties. In NITC we gain a lot of technical and practicalInformation in welding .

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Amir Ahamed Rashed Shahriar, Mr

Assistant Naval Architect Chittagong Dry Dock Ltd.P.O.box -2007, Bander , East Patenga, Chittagong, BANGLADESH

Phone:88031-740928,740292

Email:[email protected]

Home sddress:

House-12,Road-02, Lane -11

Block-B,North halishahor Chittagong-4216, Bangladesh.

Phone : 88031-501357.

Email: [email protected]

COUNTRY REPORT

BANGLADESH are situated at the south-east part of Asia. It has an area of 143,000 square kilometers and has population of about 120 million. The main language of my country is Bengali and English is our second language. About 85% of the population are Muslims. Rest parts are Hindus, Boudist and Christian.

The land is very fertile and our main economical condition is based on Agriculture. We produced a lot of Rice, Jute, Vegetables, Tea and Fish. We export these to some other countries.

Recently we have discovered some gas and oil field in the deep sea as well as in the land also with the help of some European, American and Asian countries. We have a great exception about our gas resources .I hope if we utilize our newly discovered gas resource properly we can easily change our economical status.

MY ORGANIZATION:

I have worked in a ship repair and heavy steel construction industry under the ministry of Industries name Chittagong Dry Dock Ltd. The total plant area of my organization is about 45 acres with a manpower of 441.

This organization has capacity to repair any types of defect of all kinds of vessels up to 16,500 DWT. It has also capacity to manufacture of all types of steel structures including Portable steel bridges, machinery and spare parts of sugar mills, Fertilizer and chemical plants, paper mills, Evaporating vessel, Vacum tanks etc.

In my country we have some ship building ,off shore structure, Bridge structure, heavy steel structure manufacturing industries all over the country. every industry are trying to develop the quality of products. But about 75% of total welding works is done by Shielding metal arc welding, 15-20% TIG/MIG and remaining parts by other proceses.Now a days we are realizing that to improve the quality of welded structure we have change the welding process from SMAW to Automatic/semi automatic.

MY EXPRESSION ABOUT IHI

IHI (Ishikawajima-Harima Heavy Industries Co., Ltd.) was founded in 1853.IHI has 16 works and 31 branches all over the Japan. As JICA welding engineer course participant I had a chance to visit this company and done some practices about Welding at the AICHI works of this company from 4th august to 6th august, 1999. Aichi works is located in the southern industrial complex of port city of Nagoya, which faces the pacific ocean. Aichi works was founded in 1973 and is still one of the best facilities in the world with an enormous capacity and high efficiency.

First day we have done practice of co2 welding and second day we checked our welding by radiography test and ultrasonic test to evaluate our joint performance. By evaluating we could understand our performance. Second day we also did destructive testing like Tensile strength, Bending test and Charpy Impact test. Third day morning we have done a very interesting practice by Gravity welding. I believe we learn a lot of practical and theoretical knowledge

about Gravity Welding.

In the ship building and marine engineering various ships and marine structures such as large supers tankers, LNG carriers has been built, repaired and renovated. As a Naval architect it was a great chance for me to know latest technology about ship building and off shore structure manufacturing process. I have acquired a lot of knowledge about MEGA FLOAT which was built by ACHI works.

At the last session of our visit the management made a plan to climb up at the top the 400 ton capacity Goliath crane. At the top we enjoyed the natural beauty of all around Nagoya which was very very interesting to us.

Last of all I would like to sat thanks the JICA and the related person who were made such type of interesting and useful practice for us. I would like to express by thank from the deepest part of my heart to the management of AICHI and Mr Ohga & Mr.........who take care of us during visit. We will never forget their hospitality and their kind co-operation.. Domo Arigato Gozaimasita

MY THOUGHT ABOUT NITC

Nagoya International Training Center (NITC) is one of the oldest and historical JICA's center. I feel that NITC is my home in Japan. The management of NITC is always trying to make NITC comfortable to us as much as possible. I have chances to stay other JICA centers but according to my view, people at the NITC front desk are the best of all the centers. When we came from outside into center we forget our fatigue due to their hospitality and their smiley co-operations. The NITC Lobby is not only a simple lobby but it is a conference room of about 40 ( Forty ) countries of the world. We can easily exchange our culture, education, behaiviors etc by discussing each other.

The members of dining hall are always trying to fulfill our food and nutrition demands. Of course it is one of the difficult jobs to manage all of the participants from different countries. The IFA(International Family Association )Activities in the NITC help us a lot to know the Japanese family life, Japanese culture, Japanese daily life and so on. Sometimes we forget our loneliness when we speak or make programs with them.

At last I would like to say that the services of NITC are very good, people are polite and well organized. I enjoyed staying at NITC very much. Sayonara Domo Arigato Gozaimashita..

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Nassyman Pascal SAMSON,Mr

Welding instructor Seychelles Industrial Training Center, Ministry of Education Anse Royal Mahe, Republic of SEYCHELLES

Phone 248 37 12 12

@Fax @ 248 37 12 12 (work)

E-mail: [email protected]

Home Address:

Anse Royale, Mahe,

Republic of Seychelles

Phone: 248 55 63 28

e-mail: [email protected]

Seychelles is a small country situated 5 degrees south of the equator. And southwest of the Indian Ocean, with a population of Just as over 77,000. I'm 29 years old and I'm working as a welding instructor at the Seychelles Industrial Training Center. I have been in this profession of teaching for 9 years. This organization give training to students form 16 to 18 years old on a basis that will satisfied industrial needs in the field of Welding and fabrication, motor vehicle mechanics, electrical installation, electronic servicing, refrigeration and air conditioning, wood work, plumbing and pipe fitting, masonry-brick laying and painting-

decorating. The entire course is assessed on the competences of the student, and the duration for each subject is for one year. Those who pass or meet the criteria of the assessment can go to the world of work and those who failed can stay and repeat until they will pass.

My Job

My job is to instruct a group of twelve students with the welding technologies and practical the satisfy industrial needs of the Seychelles. They have 45 hours per week. In this 45 hours, they have three hours for engineering drawings, 6 house of welding technology and 36 hours of practical training. They have a criterion test at each stage of their work and those who pass these criteria can move to the next task, those who failed have to repeat until they pass these criteria. In other word it is a competences based course. The duration of the course is for one year.

About the Welding Course

The course level was relevant and the content was sufficient. The lectures was well delivered, and there were visits, lectures and practical training organized according to each topics which was very useful, but the schedule was very tight so sometimes it was difficult to understood some topics which I was not too familiar with Content of the course and teaching materials.

-The content was sufficient, but topics, which related to each other, should be follow in order to achieve easy understanding.

-Lectures was deliver in a good way, only sometimes there were some miss understanding, due to the English of some lecture. Overall, the lecture was relevant.

-Teaching materials like books were sufficient for the course.

-Achievement.

Truly speaking, the course was very interesting, useful and I'm very sure that it will help me a lot in my job. Also I have acquire many knowledge in a wide field: e.g.: - Different welding processes and the detailed of their fundamental and principles. As for my country, we mainly use SMAW, MAG, rarely TIG and Oxy-Acetylene cutting.

Throughout the course I have had the chance to visit different company the performed welding or produce welding equipment and materials, also steel making which will be very useful for me in my career.

My thought about NITC

NITC is our home during my stay here in Japan, equipped with a various facilities, for examples, a games room and tennis court that you can entertain yourself in any games. You are thirsty or a smoker? Don't worry vending machine are available in NITC, so you don't need to go out for buying them. For your lunch or dinner, there a dining hall that prepares the food and they will make sure that you have a balance diet everyday. The building looks old, but the atmosphere is better than many of other training center. The people at the front desk are always smiling and they are ready to help the participant in any way they can. At the lobby you can find many participants coming from different countries talking and learning about each other's culture, we look like a big family. At last, I will say that I enjoy living at NITC, surely I will miss NITC when I will go back to my country.

About the company I visited

The company which I have visited and acquired most knowledge and skills was NKK, which is a very big company, which comprised of many divisions, which deal in shipbuilding, bridge building, etc...

The Organisation chart of NKK is as follows: -

Research & Development Division

* Applied technology research center

* Materials & Processing research center

* Engineering research center

There aerother sub-division: -

* Ship & Marine Structure Lab.

* Marine Hydrodynamics group

* Ice & Snow engineering group

* Marine structure group

* Assessment Technology group

Production Engineering Lab: -

* Process Systemization group

* Fabrication Technology group

* Material & Corrosion group

* Non destructive Inspection group

Administration Team

Number of employers: -

1 Director

1 Chief Researcher

13 workers in the Ship & Marine lab.

22 workers in the Product. Eng. Lab

5 workers in the Admin. Team.

Total number of workers: - 42

My visit and practical training was at the Tsu Research lab. There, I have had the chance to practice different welding processes and lectures about SMAW, MAG, and TAG also gas and laser cutting and gouging. I have also acquired knowledge together with practices of different destructive and non-destructive test of welded joints. Also I have learnt about robot welding especially the teaching of the robot by CAD/CAM system. At last I will say that the knowledge that I have acquire in this course will help me to promote the welding in my county.

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Panna Man Bajracharya, Mr

: Mechanical Engineer Department of Mines and Geology Ministry of Industry Lainchaur, Kathmandu, NEPAL

Phone : 977-1-414806

Fax : 052-702-1397

Email : [email protected]

Home Address : House No. 526 Kha, Naradevi, Kathmandu, NEPAL

Country Report

Introduction of Nepal

Nepal is situated in between two giant country China and India, lengthen east to west and rectangular shape. About 77% of total area is covered by mountains comprising with 27% are 3000 meter height from sea level. There are many rivers with high current & many lakes. River are not useful for transportation but potential for hydropower. Estimated about 22 million populations and Hindus, Buddhist, Muslim and few Christian are there. Nepal has many tribes, many languages and parliamentary system of government. Rice, "dal" (small beam curry) vegetable, milk and meat are main foods, Paddy, wheat, maze, millet, sugar, tea, and seasonal fruits and vegetable are major agriculture products. Steel rod , carpet, cement, textile, sugar, tea, leather, cigarette and so on are major manufacturing products.

Participant's Organization

His Majesty's Government of Nepal (HMGN),

Ministry of Industry,

Department of Mines & Geology,

Property Maintenance & Management Section (PMMS)

PMMS has four units (Management logistic, Auto shop, Welding shop, Electric shop, and Property maintenance shop) and all together 40 staffs. In the welding shop Manual Metal Arc welding, Oxy-Acetylene gas welding and cutting and brazing and soldering are performed.

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KHWAJA FARID AHMAD, Mr

Pakistan Industrial Technical Assistance Centre Maulana Jalal Ud Din Roomi Road Lahore

PH NO-00192425864171-72 PAKISTAN

Home address :House no-50 Zeenat Block Allama Igbal Town, LahorePAKISTAN

Phone: 00192427832230

or -0019242446693

[email protected]

LIFE IN NITC

IN NAGOYA INTERNATIONAL TRAINING CENTRE life is symbol of sweet memories that I shall never forget. The training course was very much interesting and a source of new information and comprehensive knowledge in welding. The course was equipped with theoretical and practical training. the teachers jica staff and coordinator took great care of us in all respects and it is really appreciable. The center is equipped with facilities like home and loving attitude of Japanese people I would never forget. If I also made our stay worth living through providing facility of home stay to JICA participants. JICA staff did their best to accommodate us. The front office people were friendly our training officer director and deputy director give very special treatment beyond expectation.

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HOANG DUC LONG, Mr.

Assistant Manager National Research Institute for Mechanical Eng. Thang long highway, Maidich, Cau giay Dist.,Hanoi VIETNAM

Tel : 84.4.8343359

Fax : 84.4.8347883

Home address

174 T9 Khuong thuong,

Dong da Dist.,

Hanoi.VIETNAM

Tel : 84.4.8535451

Mobile phone: 84.90431340

COUNTRY REPORT

Vietnam is in the Southeast of Asia, it is a member of ASEAN. North border of VN is China, West border is Laos and Cambodia, Eastside and south side bordering sea.

Vietnam area is 329.000 square kilometers and population of about 76.700.000, wherein 20.5% of them live in cities. Vietnam is a developing and agricultural country, 80% of VN population work for agricultural production. Every years VN export Rice, Coffee, Tea, Pepper, Seafood, Art handicraft, Crude oil, etc. beside that VN import modern equipment and material for Agricultural production, Health service, Post and Telecommunication and especially Industrial production including welding field.

Recently, welding technology has been becoming an important target of production units and research units including my organization in Vietnam. But now we have some problems in equipment, material, inspection, welding personnel, capital for investing, etc. Therefore there were many state level research works on a large scale in welding field to solve that problems.

In Vietnam about 70-75% of total welding works is done by manual welding, remaining part by other process such as MIG, MAG, TIG, SAW, etc. nowadays VN produces some types of covered electrode and some types of welding transformer but almost of modern equipment's and welding materials are imported.

Semi automatic and automatic welding processes are applied widely in many sectors of national economic such as Bridge building, Shipbuilding, Automobile manufacturing, Chemical manufacturing, Foodstuff industry, Offshore platform, etc.

LIFE AT NITC

I arrived in Nagoya International Training Center on 7th of April 1999 when the Sakura flower was very beautiful bloomed. My first impression of this center was it looked quiet, peaceful and suitable for training and studying.

In comparison to other center of JICA such as TIC or OSIC, Nagoya International Training Center is not so big and modern but its environment is very nice and friendly. After short time living here you can be acquainted with JICA staffs and all participants easily. NITC has a warmly dinning hall and beautiful hall where you can read newspaper, relax or making friend. During leisure you can play sport like Ping-Pong, Billiard, Tennis, Football, etc. it make you be in good spirits.

There is one point I also want to mention here which are the International Family Association activities, it was very interesting and wealthy. You can joint many nice programs such as camping, dancing, karaoke, friendly parties, etc. it gave participants good chances to enjoy Japanese culture, Japanese life, to get relationship with many people from different countries.

Finally, I would like to say I like Japan, especially NITC. I had a very good and profound impression about Japan and Japanese people, I will never forget 6 month in Japan.

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MESSAGES

from Japanese staffs

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Letter to graduate participants

@

Prof. Koreaki TAMAKI

Prof. Emeritus of Mie University

25 years have passed from the opening of JICA Welding Course. I remember those interesting days I spent with 244 excellent participants from several countries. I was very happy to propose them the lectures of my major field, "Welding metallurgy" (properties of welded zones and weld defects), and at the same time, I was taught many things by the participants. One thing I remember well is how greatly differs "the culture" of his (or her) country from that of Japan. For example, we who live in a very rainy country have many words which express the behavior or the intensity of "the rain". But they who live in a very dried country have only few words of the rain. On the contrary, they have many words of "walking manner"; possibly, they can identify a person by his own walking manner even though he is coming from a long distance.

The welding engineering belongs to the category of "civilization"; it is very international and can be transferred from Japan to other countries by their engineers or researchers. However, "the culture or the custom" differs in each country. I expect that our graduate participants have tried in each occasion to introduce the welding engineering which they have trained in JICA Welding Course to each of their countries with cultures and customs differed from Japan.

We hope our graduate participants will kindly inform us of their present situations and their connections with welding engineering. I hope each of our graduate participants will be very successful in each of their countries.

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The highest in the world

@

Prof. Takashi MIYATA Prof. of Nagoya Univ. School of Engineering

Dear Friends:

As the era of 1900's draws to a close, we wish to renew contact with our friends in many countries through the welding news letter of JICA newly issued. I shall always remember the visits ppaid our university and my laboratory when you were in the JICA training course. It has been very good

fortune for me and for my young colleagues to have had you in our laboratory and to have exchanged our ideas on many technical subjects of strength and fracture, and our individual culture.

As the globalization in the field of welding technology has been developed, standardization of quality assurance procedure for weld structures is urgently required as is referred in ISO 9000's. Welding engineers involving all of you are now expected to pay an important role under such circumstances. For the past two decades in Japan we have experienced drastic change in education systems for experts of welding technology. We, in Japan, will have many engineers as before. However, we are anxious that the experts for welding technology will be lost in future in spite of the increase of demands for welding engineers as is stipulated in ISO 3834 (Quality System for Welding) and ISO 14731 (Welding Coordination- Task and Responsibilities). I believe that the diploma and your experiences in the JICA course will be much more precious in future. You and us both should be proud of the training system for welding engineers in the JICA, since the system completely satisfies all comprehensive requirements of international standard and the quality of the course seems to be the highest in the world. We expect you to continue making even greater efforts in order to develop welding technology in each countries for 21st century.

Finally, I hope that all is well with you and your family. Looking forward to seeing you in the near future.

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Commmunicatiom in English

Dr. Nobutaka YURIOKA

Nippon Steel Corp. Fellow; Welding and Joining Center

Hello ! My students,

I have been a lecturer of the JICA welding course at the Nagoya Training Center for almost two decades. The title of my lecture is " Welding of high strength steels" and this title has been never changed. It has been my great pleasure to give a two-days lecture to you because all of you were very earnest and active at the class. I am still working for Nippon steel. I was promoted as fellow, a kind of executive advisor. I was invited as a visiting professor in the Materials Engineering Department at the University of Wollongong, Australia in 1998. The city of Wollongong is located about 100 km south of Sydney. Layers of coal of a fine quality are beneath all of area of the city. I took part in a project of promoting of laying speed of gas pipelines. Last year, I was invited by the Harbin Welding Institute, China to give a lecture concerning cold cracking and hydrogen diffusion. My message to you is that I am always happy. In the class of JICA welding course twenty years ago, Japanese language was relatively important. However, English has been increasingly important in the class. This thing happens not only in the welding class but also in every field. We can now communicate with any people in any country by E-mail as far as English is used. Communication with Internet becomes dramatically important and very convenient. Please find me in my page whose address is http://member.nifty.ne.jp/yurioka. I do remember very well that all of my students are very good at English. Therefore, you are very lucky in the coming Internet society. I always wish all of you a continued success in your profession in your country and good health, looking forward to meeting you again sometime. With regards, Nobutaka Yurioka

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Taking a photograph of you

Mr. Tadashi HATTORI, Japan Techno-Mate Corp. Engineer

I have been taking care of this course in this training course in NKK Tsu Labs. for about 15 years. During two weeks stay in Tsu, you learn a welding practice and NDI eagerly in a hot summer of Japan. This schedule and a line-up of lecturers and trainers are not changed still now. I have customarily been taking a photograph of you and NKK staffs in front of laboratory. Photographs of you are my memories and witness of international co-operation. After going back to each your country, you will take an active pare in your section with a heavy responsibility. I am pleased that your experience in Tsu will be useful of your business even a little. Now the earth is connected with web net, if you have something to inquire, please send E-mail freely to following address : [email protected]. I wish the prosperity of yours and your countries.

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Berbecue party in my garden

Mr. Shigeo ISOBE Technical advisor of Aichi Pref.(former)

Hello ! How are you.

I am Shigeo Isobe. I am now taking the job of teaching Welding Technology on the manufacturers of metal products. Recently my main work is to teach how to reduce the weight of products, how to improve the corrosion resistance property and how to weld aluminium alloys, stainless steels and titanium. I am very happy that I have the opportunities to study together with you in JICA Welding Engineer course. Cultural exchange with the pupils of a primary school and Berbeque party in the garden of my house is one of my pleasant memories. I believe that you recall those days looking at the photographs and video. I wish you to keep yourselves in good shape, and to make use of what you learnt in the training for the development of your country. I am looking forward to seeing you again.

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Have a unforgettable memories

Dr. Mehari Abraham Aichi Steel Corp Dept. of R & D, Engineer

@

Dear participants

First of all, well come to JAPAN and I hope you will a pleasant and fruitful time during you stay. I would like to take this opportunity to say a few words regarding my experience as a participant so that you my have some idea. I was a participant in the METAL WORKS engineering course in 1984. I have stayed for 10 months and return home. From the first day I had puzzled by the language, culture, number of vehicles, food, crowds..........so on. The first and most was the language barrier. While going out for shopping, walking everything surrounding me was full of the Japanese characters and it was hard to know what they mean. At that time most of the people were not able to talk English as today, this makes it more harder to understand the situation and be able to communicate with others. Despite this it was always fun to go out and challenge and thing were going quite well with the kind understanding of people. Dear participant if you want to have an easy stay please be acquainted with the language, as you know language is the best tool to communication. You may face same cultural difference and that is obvious. For example, if you are asked to take out your shoes while entering a house don't be surprise, if you think eating noodles with a slurping sound is not good manner, that is not so in Japan. Generally there are always cultural barriers from place to place, so do your best and try to get the best out of it and have a unforgettable memories. Finally, I know you will have a tight schedule and hard work but try to vivid your time and energy. I wish you to have a good stay and success in your work. GOOD LUCK ! Yours, M.Abraham

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Willing to assist the participants

Mr. Akimitsu Okubo Training officer at NITC(= CITC, newly) of JICA

The training officer in charge of this welding engineer course this year is Mr. Akimitsu Okubo from Training Division of NITC(=CITC ). For him, the Welding Engineer course is

very commemorative since it was the very first course he " encountered " when he entered JICA in 1998. He did not know much about welding technology........ actually he did not even know the meaning of " welding " in English. But now, through his experience of managing this course, he deeply realizes the importance of welding technology for the industries and our human society. He is always willing to assist the participants of this course.

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Welding Engineer course is unique

Mr. Ken'ichhi Hisamoto@@ Training coordinator of NITI(CITC)

It is a pleasure for me to serve as a training coordinator in the "Welding engineer" course . This course has been implemented for last 26 years as one of the fundamental training courses conducted in NITC. Although this is my second year in the course. I can imagine why this course has been lasting for such a long time.

Compared with many other training courses of JICA, Welding Engineer course is unique as it gives the participants chances to take the examination conducted by the Japan Welding Engineering Society. Those who passed the examination will be qualified internationally as "Welding Engineer, Welding Technologist, or Welding Specialist" in the near future. This is a great advantage for the participants and I think that there are not so many a course like this. Of course not all of the partcipants are necessarily successful, but those who could not pass the examination should not be ashamed of it. On the contrary, they should be proud that they participated in this prestigious training course, and could successfully complete the training which is executed by the cooperation of first class lecturers and trainers.

I really enjoyed working as a coordinator this year. All of the participants are cheerful and cooperative each other and with me. I could share many pleasant memories of the field trips and practical training with them. In fact the participants this year will be born in my mind as one of the most memorable groups. I most heartily wish them success in their careers.

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Enjoyable memories

about the dramas

Ms. Etsuko Shimamura and Ms.Midori Iwata Japanese Teachers at CITC of JICA

I remember being very surprised when I learned that the Welding Technology Course was to be established in NITC in 1974. During these two and a half decades I have had the pleasure of getting to know many of you in such Japanese classes, in IKEBANA classes or elsewhere in NITC. Looking at old photos taken during the courses over the years and lists of participants, brought back many memories of my time at NITC.

I am still much impressed at how hard you studied and how much you learned in such a short time. At the early period, some classes were able to go right to their individual training without the aid of an interpreter after 300 hours Japanese lessons. Thank you once again all of you, for your friendship, accomplishments, and the wonderful memories. EEEEEE.Shimamura

I took charge of the four Japanese classes for the Welding Course. The participants were all hardworking, earnest and dedicated learners of Japanese. I have a lot of enjoyable memories about the dramas at the end of each course. I remember the waiter with a frilled apron, the customer looking for YASUI KAMERA and and the subway person telling the direction ASOKO DESU with the lines of the scrpt on his hand. I cannot forget the small parties with some Japanese students and the pleasant stroll after an Okonomiyaki-party at Kurobe-san's house. I really hope to see you again in your country or in Japan. JA MATA. EEEEE M. Iwata

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Letters ––

from Ex-Participants

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@@ I issued an article

@@@@@ Mrs. Xu Rendi in 1982

Senior Welding Engineer

Shanghai Turbine Generator Co.,Ltd. 555 Jiang Chuan Road, Minhang, Shanghai 200240 CHINA

Office Tel : +86 21 6463 8221- ex 5381

Fax : +86 21 6462 0738

E-mail: [email protected]

Home address: Ln770 No.98 Room #202

Cangyuan Rd. Min hang,

Shanghai 200240, CHINA

Phone : +86 21 5470 5946

A Simple Information

As a participant of Welding Training course in NITC in 1982. I came from Zhengzhou Engineering Research Institute under Machine Building Ministry of China. After 1985 I came back my hometown Shanghai and work as a Senior Engineer in Shanghai Turbine Generator Co. up to now. The Welding Trainining Course of JICA organized by NITC and Nagoya University is successfully contributed to the Welding Technology and People Friendship over the world. At this opportunity we are mounted for the International Professor I.Masumoto deeply. We are grateful to all the staffs in NITC and Associate Prof. Muneharu Kutsuna. Large changes occured in China, especially in Shanghai since the Leader Deng

Xiao-ping came Shanghai in 1992. Now, our company STGC has been coorperated with Siemens and Westinghouse Electric Co. I issued an article " Fatigue Reliability of the Brazed Joint for Rotor Water Introduced Tube" on ISST AD'98, an international conference in Xi-An Jiao Tong University in 1998. Welding News Letter will promote the communication of the participants , thanks for the good idea. Welcome the staffs and the participants visit China and Shanghai. Regards to all friends Xu Rendi

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@@Give me the chance to

@@attend the new course ô

Mr. OKETOKUN JIMO AREMU in 1983

YABA College of Technology

Industrial Maintenance Eng. Dept. School of Engineering P.M.B. 2011 Yaba Lagos

NIGERIA

Dear M. Kutsuna,

I received your letter and sincerely appreciete the way the Corporation demonstrated the philosophy of man on changes and wants. It is no doubt the whole world envy the fast rate of development and the design for future need which Japan see as the way keep humen existence a meaningful one. @Presently, I work with Yaba College of Technology, Lagos, as Assistant Chief Instructor incharge National Welding Center, Industrial Maintenance Engineering Department, Shool of Engineering. As Head of Section, I train both full and part-time students for the award of both National and Higher National Diploma, My course are welding and Fabrication Practice, Engineering Drawing, Maintenance Techniques. We run short courses on Welding Processes at both Intermediate and Advanced levels for industries. Maintenance and Construction of College infrastructures in also my job for the college. Between 1983 to date, I have obtained Certicicates in Technical Teachers Training, Equipment Maintenance Support, but currently on Sandwich Programme for B.Sc. Vocational and Technical Edcation in Nigeria University. My problem is that I want to be taught on Welding Engineering Design, Circuit diagram, Component identification and the use of modern welding technique, Welding testing, Heat treatment, Behaviour of materials under stress etc. Therefore I want JICA to give me the chance to attend the course on the new Programme i.e. " Training Course of Welding Engineer ", My institution would approve the course if you give me the course programme form. It would be a great asset to the institution.

My family is fine and happy with my job, the training I received in Japan in 1983 has led me to all my past and present useful achievement and it is based on this I wanted retraining by your corporation as soonest as possible. I will appreciate you so much if the opportunity is extended to me. @@@@@@ Yours sincerely,

@@@@@@ Oketokun J. Aremu (ex-participant)

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@Laser cutting and welding technology

@ Assoc. Prof. Abdel-Monem El-Batahgy

@@@@@@@@@@@@@@@ in 1984

@

Head of Welding Metallugy Lab. Central Metallurgical Research & Development Institute, (CMRDI),

P.O. Box 87 Helwan, Cairo, EGYPT

Tel: +20 - 2- 5010- 094

Fax: +20 - 2- 5011-185

E-mail : [email protected]

Home address: 15 May City, 5/w/2/4,

Cairo, EGYPT

Tel : + 20 - 2 -5506-337

I started to work in the field of welding after my first training in this field in Japan on 1984. I have got my Ph.D. in the field of high temperature materials from Tokyo Institute of Technology (TOHKODAI) on 1990. Since that, I have been engaged in mainly applied research works for solving welding problems of both ferrous and non ferrous materials for different Egyptian industries. Recently, laser cutting and welding technology for both ferrous and nonferrous alloys is being included in my scope of work after being trained in this field in Japan with the help and cooperation of Prof. Muneharu Kutsuna of Nagoya University. I am a member of Who's Who in The World and Who's Who in Science and Engineering. I would like to request the followings:

(1)Increasing the number of Egyptian participants in such useful course to be 2 participants each year. (2)Increasing period of individual training of the course@@@ @@@@ƒ‚ƒiƒ€

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* Built-up the biggest Hydroelectric @@ @ Power Plant in the World *

@Mr. Pedro Ibarrola Caceres @@@@@@@@@@@@@@@@@@@@@@in 1986

Home address :@@@@@@@

Dr. Caballero 1142c/ lilio, Asuncion

PARAGUAY

Tel/Fax : + - 595 -21 -6737777 E-mail : [email protected]

Dear Mr. M.Kutsuna, First I wish express to you my sincere condolence for Mr. Isao MASUMOTO,Dr.Professor of Nagoya Univ. decease : "WATAKUSHI NO SENSEI DESHITA" and extend it by your person to all Nagoya Univ.'s professor. Sincerely from deeply of my heart I exclaim to you my profound regarding. Secoundly: good overmatch me knowing that Nagoya U. had implemented new mode of " Training Course of Welding Engiineer " . The question is : "Could be there some little opportunity for me to acquire the level 1 as Welding Engineer". I am still working hardly into Welding Area, trying to develop my knowledgement and at the same time to teach my country men into de National Service of Professional Promotions Programs. Besides that I am helping to all Boilers: pipeliners, welded structures makers etc., to qualifying welders at their own factories. Welding matter in PARAGUAY From 1987 (that mean, soon as I had come back to my country from Japan) we went on apply massively welding are such as SAW, SMAW and GMAW to build-up the biggest Hydroelectric Power Plant in the World which is called " ITAIPU = The sound of the Stone in my native language " . Actually it is on 12,000,000 KW/h successfully blowing generation. Before the year mentioned above we had a lot of problem to make-work efficiently over large work-pieces, eventuated, your country have had offered to over-seas people to come to Japan for learning Welding's technology. Then I had been at Nagoya Univ. under decided by the Government of my country, well from the taken information we could do our duty without the trouble some as like was before. After finished teh first Hydroelectric Power Plant we begin to construct another one on our common border with Rca. Argentina likewise was with Brazil. The second one called again in native language "YASYRETA = Country of the Moon " (very poetic isn't it ?). This plant was calculated to generate 10,000,000 KW/h but doesn7t concluded yet however is on working aroud 8,000,000 kW/h and had not any welding defects. Thank those things viewed in Japan. However, we got new challenge to build "chisafune" were I used copper backing to do "one side welding " but the device felt. Then with the ceramic backing the weld production was enough good to over pass X-ray examination. The total amounts built this kind of product are approximately 200,000 ton. divided into 1500 and 2000 ton. either each. Recently we constructed for Taiwan one "Butterfly- valve" of 80,000 kg. For one small Hydroelectric also many others water Pre-dis-butor for the same things to countries like Peru,Chile, Brazil and Colombia. From the stand point of productivity we went on FCAW process and one again many difficulties overcoming like as shrinkage, blowhole, cracking, lack of fusion and so on. Of cause all those components were repaired but with high cost........ What to do ? Just to come Nagoya Univ. for searching solution if the kindness Japanese want to help us. Could be so ? You have the answer. Okay I had submitted to you our problems. Thanks for the attention given me. I hope to see you in the near future. Sincerely yours, Pedro I.Caceres

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@@Working in a Japanese company@

@@@@@@@@@@@@Mr. Sunil Pahilajani

@@@@@@@@@@@@@@@@@@@ in 1988

Hongo India PVT Lit.,

General Manager

Plot No. 12 Udyog Vihar, Gnida,

Gautambudh, Nagar, U.P. 201 306, INDIA

Tel : +91 - 11-569892 or 569893

Fax : +91 -18-569895

Home address: A4C/86, Janakpuri,

New Delhi 110 058 INDIA

Tel : +91 - 11-513225

MOB : +91 -9810037842

It is great pleasure to communicate with teachers & ex-participants of NITC after long time of 11 years. I hope all are fine. I always remember Late Prof.Masumoto & Prof.M.Kutsuna. I recall all batchmates with special memories of Mr. Hashemi(Iran), Mr.Osama(Egypt), and all other friends including Mr. Ogino. Presently I am working in a Japanese company(in India) where we manufacture car frame components for Honda car project in India. I am fully associated with welding of car body components. I wish to meet my batchmates in the near future. And wish good luck to all of them. @@@@@@@@ SUNIL

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@@ 28 research topics@

Mr. Nithi Buranajant in 1990

King Mongkut's University of

Technology- Thonburi

Assoc. Dean of the Faculty of

Engineering,

Suksawads 48, Tungkru

Bangkok 10140

THAILAND

Dear Prof.Kutsuna,

Thank you very much for your card. I am doing fine. At the present I am an associate dean for the faculty of engineering here at KMUTT. I am also the leader of the Welding Technilogy research group at the department of production engineering.

Currently, our research group has 28 research topics. Our researches focus on the following areas: EWelding process development EMaterial testing : destructive and

non-destructive testing @ EWelding metallurgy EWelding machine fbrication I would like to know more about the news letter you mentioned in the card. Please send me more imformation, and if I can assist you in some way, please do not hesitate to contact me. I hope that the above information could be of some use to you. Regards, Nithi Buranajant @

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Through the Department to provide a new equipment

Mr. I.A. Karunathilake PERERA

in 1992

Senior Instructor (Principal)

Technical College RATMALANA ,

Ratmalana, SRI LANKA

Tel : + - 9401- 633479

Fax : + -9401- 632778

Home address: No.16/42, Wijayapura,

Palenwatta, Pannipitiya,

SRI LANKA

I have successfully completed the group training course in Welding Technology at the Japan Welding Engineering Society and related organizations from 6th May to 26th october 1992, organized by the Japan International Cooperation Programme of the Government of Japan. I have passed the qualification test for Certification of Competance for Qualified Welding Engineer Level 2. My new certificate Number is J 2225765. Now I am senior Instructor in Technical College at Ratmalana - Department of Technical Education & Training under the Ministry of Vocational training and Rural Development and also I work the acting Princcipal of our College. I do a significant roll in teaching Welding Technology in my College students. Now I am teaching OXY-Acetylene gas welding, SMAW, TIG, MIG, MAG and spot welding process. In addition I serve as a Consultant in Private Sector. One Japanese Consultant now works at your Department I made a request him through the Department to provide new equipment of Welding Machine, specially the machine which I was familier to practice at Diahen Co. Japan. Then he promised us to provide new machine in the year of 2001. The knowledge you gave me in 1992 at your course of Welding Technology has been useful to me for my day to day teaching. I appreciaate it very much and I am willing to learn about more modern methods of

Welding Technology. I will be grateful to you if you can give me a opportunity learn more about in Welding Technology in Japan.

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Watashi wa Malta no Joseph desu.

Ogenki desu ? Joseph Cilia,Mr 1993

Home address: Tagaderfla Mons.G.Depiro str., B'Kara BKR 04

MALTA

Dear Dr. Kutsuna, Watashi wa Malta no Joseph desu. Ogenki desu Ka? I am going well in my job. From this year I am serving in two schools. In one of them I am still teaching welding Tech and in the other it is differnt because I am a guidance teacher also. Kutsuna san I was very pleased to know from you that from this year you have started a News letter from NITC regarding welding . prof.Kutsuna, if it is not of trouble to you, please tell me how can I get this news letter so that If I can be of some kind of help I will know how ? your sincerely , Joseph

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ô Need to renew my License

as Welding Engineer ô

V

irgilio A. REBONG,Mr 1987@@@@

Overall Project Consultant ARMM Pendatun Clan Bllk 13 Lot 31 Gardenia Valley Subdivision Molino, Bacoor, Cavite,

PHILIPPINES 4102

Dear Dr.Kutsuna I was happy to hear from you and sad to receive the news that Dr.Isao Masumoto has passed away. My condolence to the Family of Dr.Masumoto. Currently, I am the over-all project consultant of the Autonomous Region of Muslim Mindanao(ARMM) under Bai Moniera Pendatun head of the Pendatun Clan. The projects we are engaged in are the following fields ; (1) Oil Mining (2) Gold Mining (3)Mineral water production (4) refinery (5)Communication Development (6)Education (7)Agriculture (8)Ship

building (9)Aircraft Development and Production under the above fields, my job is to see to it that the right people are set in to the projects at hand. As you can see I need to upgrade my skills in welding technology to cope up with the demands of people I am working with. I also need to renew my License as Welding Engineer " Level 2 " which was not renewed since 1994. I would like to enter the course and take up the study for the position of Senior Welding Engineer as my new job would require me to be more equipped with all the necessary knowledges to do the job well. Your lettter and timing is very much appreciated as I am in need of technical imformation regarding the fields mention above. I would also be very happy if I can give jobs contracts to some of companies I had training while I was in Japan. Again, I thank you, Domo arigato gozaimasita from the bottom of my heart, for training me, and transffering the Technology skills that I am using today in my work. JICA will always be a part of my life and I shall always cherish the wonderful moments I had spent in Japan. In return I am Willing to help in any program or information tthat may help JICA to attain its goal. Respectfully yours, Virgilio A. Rebong

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Now I have own my company

Samsudin Bin Bani,Dr

1985 (Owner of his company) No.18, Jalan Mawar 8B, Taman Mawar, Cheras, 56100 Kuala Lumpur MALAYSIA Hellow Kutsuna sensei,

I am Bani san formerly of MITEC SIRIM Malaysia. Now, I have left SIRIM and have own my conpany dealing with steel fabrication. I hope we will keep in touch using e-mail. Please can you send me a copy of the News letter to me this address. I will write you again next time. Thank, matta. Bani

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