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OTHER TITLES
 
Time Series-based Bifurcation Analysis
Study of Thin Films Growth by
Pulsed Laser Deposition
Behind the Scenes
Staying Together, Apart
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STUDY OF CeO2 THIN FILMS GROWN BY
PULSED LASER DEPOSITION
by K. DEVELOS
I. INTRODUCTION
Conceptually and experimentally, pulsed laser
ablation is an extremely simple technique, probably the simplest among
all thin film growth techniques. It consists of a target holder and a
substrate holder housed in a vacuum chamber. A high-power laser is
used as an external energy source to vaporize materials and to deposit
thin films. A set of optical components is used to focus and raster
the laser beam over the target surface. The decoupling of the vacuum
hardware and the evaporation power source makes this technique so
flexible that it is easily adaptable to different operational modes
without the constraints imposed by the use of internally powered
evaporation sources. The advantages of pulsed laser ablation are
flexibility, fast response, energetic evaporants, and conguent
evaporation.
In our laboratory, the pulsed laser ablation system
is used to deposit YBa2Cu3O7-y (YBCO) superconducting thin films on
buffered Al2O3 and CeO2, BaO, and Y-stabilized zirconia (YSZ) for use
as a buffer layer for the growth of YBCO.
II. EQUIPMENT
A. Laser
In our laboratory, the pulsed laser ablation system
is used to deposit YBa2Cu3O7-y (YBCO) superconducting thin films on
buffered Al2O3 and CeO2, BaO, and Y-stabilized zirconia (YSZ) for use
as a buffer layer for the growth of YBCO. In general, the useful range
of laser wavelengths for thin-film growth by PLA lies between 200 nm
and 400 nm. Most materials used for deposition work exhibit strong
absorption in this spectral region. The system uses a KrF excimer
laser emitting at a wavelength of 248 nm as the deposition source. The
excimer is a gas laser system. The gas mixtures are comprised of three
components: rare gas (Kr), halogen (F2), and Ne as a buffer
gas. Operating pressure is around 3000 mbar. Unlike Nd3+: YAG lasers,
excimer laser emit their radiation directly in the UV
(ultraviolet). High outputs delivering in excess of 1 J/pulse are
commercially available. These systems can also achieve pulse
repetition rates up to several hundred hertz with energies near 500
mJ/pulse. Consequently, the excimer is generally the laser of choice
for PLA work. The KrF laser currently used is a Lambda-Physik Compex
201 model with the following maximum values: 650 mJ energy output, 10
Hz repetition rate, 6 W power, and beam size of 24 x 6 [mm] V x H.
B. Optics
Between the output port of the laser and the laser
port of the deposition chamber, optical elements are placed in order
to steer and focus the beam. The optical elements that couple the
energy from the laser to the target are lenses and apertures; mirrors,
beam splitters, and laser windows. The system uses UV-grade fused
silica port window and spherical lenses. The primary function of the
lens is to collect radiation from a point on the source (laser) and
focus it to a corresponding point on the target to achieve the
required energy density for ablation. Dielectric multilayer mirrors
are also used in order to deflect the laser beam into the port window.
C. Deposition system
The deposition system consists of four chambers:
A. Sub-chamber; B. Main (deposition) chamber; C. Annealing and sample
stacking chamber; and D. AFM/STM chamber (please refer to
illustration/photo). Each chamber is pumped separately by turbo
molecular pumps and vacuum pressure is monitored using ion-gauge
filaments. Samples are loaded in the sub-chamber, and transported into
the main chamber using a slide shaft via a load lock mechanism. In the
main chamber, the samples are mounted onto a resistive heater. The
main chamber also houses a target carousel which can hold up to 6
targets. These targets can be rotated and rastered for uniform erosion
and the positions can be exchanged in situ for multilayer thin films
fabrication. Deposition is usually carried out in the presence of
oxygen gas. Film growth can be monitored in-situ using a quartz
crystal for thickness measurement and RHEED (reflection high energy
electron diffraction) counter. If necessary, the substrate or film can
be annealed in the annealing/sample stacking chamber equipped with a
tungsten filament heater. This is usually performed in order to
improve the smoothness of the surface of the substrate/film and to
remove any surface contaminants. After deposition the films can be
directly examined in-situ using the AFM/STM facility.
III. EXPERIMENTAL
A. Introduction
Pulsed laser ablation (PLA) is widely used to
fabricate thin films of the YBa2Cu3O7-y superconductor due to its ease
of operation and reproducibility. The films thus formed do not require
post-deposition annealing to be superconducting. The processing route
involves many variables which would be expected to exert an influence
on the early stages of the film growth and thereby the final
microstructure. Such parameters include laser energy, laser pulse
repetition rate, substrate temperature and oxygen background pressure.
In principle, pulsed laser ablation using
short-wavelength lasers such as the KrF or XeCl excimer laser is a
non-equilibrium process. The interaction of the laser with the target
produces a high-temperature plasma and the evaporized material is
ejected in a directed jet-like plasma stream or plume. The vaporized
species contain a mixture of neutral atoms, molecules, and ions. The
advantages of the laser ablation technique are: 1) its ability to
accurately replicate the stoichiometry of the ablation target within
the laser-deposited film; 2) the high energy of the ablated species
which may enhance the quality of film growth; 3) it does not require
hot filaments which allow a number of reactive gases to be present in
the chamber during deposition; and 4) a wide array of complex chemical
compounds can be deposited. It is because of these advantages that
this technique is chosen for this particular study.
Among the various substrates used for YBCO thin
films, sapphire is the most promising substrate for preparation of
large-area films suitable for application in microwave electronics. It
has a low dielectric constant (e' ~ 6) and dielectric loss tangent
(tan d < 10-4). However, there are two major barriers to the
successful deposition of YBCO directly on sapphire. Firstly, there is
a large lattice mismatch of approximately 13% between YBCO
(orthorhombic unit cell; a = 0.382 nm, b = 0.388 nm) and sapphire
(hexagonal unit cell; aH = 0.476 nm, c ~ 1.29 nm). Secondly, Al atoms
diffuse from the a-Al2O3 into the YBCO lattice during film growth
process at elevated T (~750 - 800oC) which is detrimental to the
superconducting characteristics, namely, critical temperature Tc and
critical current density Jc.
A simple approach to overcome these barriers is to
make use of an intermediate buffer layer to accommodate the growth of
YBCO on sapphire, the characteristics of which should include relative
inertness and excellent lattice mismatch to either substrate or grown
film. We focused our investigations on the growth on sapphire of one
particular buffer layer : CeO2. CeO2 has a fluorite structure with a
lattice constant of 5.413? and is very stable even at very high
temperatures. Figure 1 shows the
schematic illustration of CeO2 and
its arrangment on r-cut Al2O3.
It is extremely important to understand those
parameters that directly influence the growth of CeO2 films. These
parameters must be optimized such that a well-controlled growth will
result to an excellent microstructure as a prerequisite for the growth
of high-quality YBCO films. Furthermore, from studying the surface
useful information on the mechanisms of heteroepitaxial growth can be
derived. In this study, we investigated the effect of substrate
annealing, laser parameters, and film thickness on the grain
orientation and surface morphology of pulsed-laser-ablated CeO2 films.
B. Experimental Results
From XRD results, the orientation of the film was
evaluated by calculating the volume fraction of (200)-oriented grains
with respect to (111)-oriented grains. The volume fraction is not
affected by the laser parameters but decreases with increasing film
thickness, especially for films grown on annealed sapphire. A plot of
surface roughness vs. film thickness in Fig. 2 shows that a critical
value of the film thickness occurs at approximately 90 nm, greater
than which the surface roughness (peak-valley height as measured
through AFM) increases abruptly. This value is irrespective of the
repetition rate or substrate preparation. In this batch, samples grown
at 1 Hz on unannealed sapphire have low surface roughness
values. Moreover, increasing the repetition rate and film thickness
leads to the increase in areal density of large islands on the
surface. Both the crystallinity and the surface roughness of the films
are affected by the laser energy, and as seen in Fig. 3, a maximum is
found at a value of 400 mJ for either 1 or 5 Hz repetition rate. A
typical AFM morphology of CeO2 is shown in Fig. 4. The surface is
comprised of longitudinal grains oriented perpendicular to each other
and forming a mazelike pattern.
CeO2 films of thickness ranging from 20 to 520 nm
were grown using pulsed laser ablation technique. The microstructure
of these films were examined using atomic force microscopy (AFM). The
surface roughness (peak-valley height) increases abruptly after a
critical thickness of ~90 nm is exceeded. Figure 5 shows the 3-D AFM
image at a scale of 20 x 20 sq. ?m. of films with thickness below and
above the critical value. YBCO films were subsequently grown on these
films. Figure 6 shows a comparison
of the R-T curves of two YBCO
films. Characterization measurements showed that YBCO films grown on a
CeO2 layer with thickness below the critical value to be of better
quality in terms of its c-axis orientation, higher Tc value, and lower
residual resistance Ro compared to another grown on a CeO2 layer with
thickness above the critical value.
 
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