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Metals Manufacturing II Syllabus and Related Materials
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Course Description
Course Number: 7642
Recommended Maximum Enrollment: 16
Recommended Hours of Instruction: 270-360
This course provides advanced instruction in manufacturing and introduces computer assisted drafting/manufacturing and numerical control processes. Topics include safety, environmental protection, quality control, metallurgy, materials, layout, assembly, sawing, turning, milling, grinding, computer numerical control, computer-aided manufacturing, welding, and maintenance. Skills in leadership, safety, mathematics, reading, problem solving, blueprint reading, and precision measuring are reinforced. Work-based learning strategies appropriate for this course are job shadowing, cooperative education, and apprenticeship. Hands-on work experiences and SkillsUSA-VICA leadership activities provide many opportunities to enhance classroom instruction and career development. Geometry is a recommended prerequisite.
Prerequisite: Metals Manufacturing Technology I
Pacing Chart
| TRADE AND INDUSTRIAL EDUCATION | ||||
| COURSE BLUEPRINT for 7642 METALS MANUFACTURING TECHNOLOGY II | ||||
| Comp# Obj.# | Unit Titles / Competency and Objective Statements | |||
| (The student will be able to:) | Hours | |||
| 100% | 270 | |||
| A. | LEADERSHIP DEVELOPMENT, INDUSTRIAL SAFETY, AND ENVIRONMENTAL PROTECTION | 3% | 3% | |
| 2M01. | Demonstrate communication, problem solving, and team building skills. | 1% | 2% | 8.1 |
| 2M01.01 | Demonstrate communication skills. | 1% | 1% | 5.4 |
| 2M01.02 | Demonstrate problem solving and team building skills. | 1% | 2.7 | |
| 2M02. | Follow OSHA and EPA requirements and guidelines and apply safety rules. | 2% | 1% | 8.1 |
| 2M02.01 | Carry out assigned responsibilities while adhering to safe practices in accordance with school, state, and OSHA requirements and guidelines. (Level I - 6.1) | 1% | 1% | 5.4 |
| 2M02.02 | Explain the handling and storage of hazardous materials in accordance with OSHA and EPA requirements and guidelines. (Level I - 6.2) | 1% | 2.7 | |
| B. | MATHEMATICS, QUALITY CONTROL, AND INSPECTION | 4% | 4% | 21.6 |
| 2M03. | Perform advanced technical mathematics operations. | 2% | 2% | 10.8 |
| 2M03.01 | Use standard formulas and arithmetic operations to solve for an unknown in a trade formula with or without a calculator. (Level I - k2.3) | 1% | 1% | 5.4 |
| 2M03.02 | Use standard formulas and arithmetic operations to solve for unknowns in right triangles with or without a calculator. (Level I - k2.4) | 1% | 1% | 5.4 |
| 2M04. | Measure and inspect parts using precision measuring tools. | 2% | 2% | 10.8 |
| 2M04.01 | Explain the development of an inspection plan and inspection of simple parts using precision tools and techniques. (Level I - 3.1) | 1% | 1% | 5.4 |
| 2M04.02 | Use sine bar, gage blocks, and indicators. (Level 1 - k6.3) | 1% | 1% | 5.4 |
| C. | METALLURGY & MATERIAL PROPERTIES AND ENGINEERING DRAWING & SKETCHING | 12% | 4% | 43.2 |
| 2M05. | Test materials. | 3% | 1% | 10.8 |
| 2M05.01 | Describe characteristics of common materials (as they relate to machinability and hardenability) and the SAE material identification system. (Level I - 7.3) | 2% | 5.4 | |
| 2M05.02 | Test common materials. (Level I - 7.3) | 1% | 1% | 5.4 |
| 2M06. | Interpret engineering drawings and develop sketches. | 9% | 3% | 32.4 |
| 2M06.01 | Sketch orthographic and isometric projections of parts or details to support non-verbal communication. (Level 2 - k3.1) | 2% | 3% | 13.5 |
| 2M06.02 | Interpret engineering drawings. (Level 2 - k3.3) | 7% | 18.9 | |
| D. | MACHINING OPERATIONS AND WELDING | 39% | 31% | 189 |
| 2M07. | Use contour saws. | 1% | 2% | 8.1 |
| 2M07.01 | Explain the components, the safe use, and maintenance of saws. (Level 1 – 2.9) | 1% | 2.7 | |
| 2M07.02 | Demonstrate choosing, mounting, and welding blades. (Level 2 - 2.2) | 1% | 2.7 | |
| 2M07.03 | Demonstrate setting up and contour sawing to a layout. (Level 2 - 2.2) | 1% | 2.7 | |
| 2M08. | Perform turning operations on lathes. (Level I - 2.3, 2.4) | 6% | 4% | 27 |
| 2M08.01 | Describe the components, the safe use, and maintenance of lathes. (Level I - 2.3, 2.4) | 1% | 2.7 | |
| 2M08.02 | Demonstrate the setup and alignment of work on lathes using basic holding devices (3-jaw and 4-jaw chucks, collets, faceplate, and between centers). | 1% | 1% | 5.4 |
| 2M08.03 | Identify attachments and accessories of lathes (taper attachment, steady rest, follower rest, and tool post grinder). | 1% | 2.7 | |
| 2M08.04 | Perform taper turning, boring, threading, and plunge cutting using the lathe for internal and external operations using proper tools, speeds, and feeds. | 3% | 3% | 16.2 |
| 0 | ||||
| 2M09. | Perform operations on milling machines. | 10% | 10% | 54 |
| 2M09.01 | Describe the components, the safe use, maintenance of milling machines, and differences between horizontal and vertical mills. (Level I – 2.5, 2.6) | 1% | 2.7 | |
| 2M09.02 | Demonstrate the setup and alignment of machine tools and work holding devices (vises, angle plates, parallels, table setups). (Level I - k7.2) | 2% | 2% | 10.8 |
| 2M09.03 | Perform milling operations (squaring, shoulders, boring, slots, key-seats, drilling, reaming, tapping, chamfers, and angles) using proper tooling and appropriate speeds and feeds. (Level I - 2.6) | 7% | 8% | 40.5 |
| 2M10. | Set up and operate surface grinders. | 8% | 7% | 40.5 |
| 2M10.01 | Describe the components, the safe use, and maintenance of surface grinders. (Level I – 2.7a, 2.7b) | 2% | 5.4 | |
| 2M10.02 | Select appropriate grinding wheels (ring test, balancing, and composition). | 1% | 2% | 8.1 |
| 2M10.03 | Demonstrate the setup and performance of surface grinding of parallel and angular surfaces, location of surfaces, and squaring of surfaces. (Level I - 2.7b) | 5% | 5% | 27 |
| 2M11. | Write and run a CNC program. | 14% | 6% | 54 |
| 2M11.01 | Describe standard G & M codes and positioning theory. (Level 1 – 2.10) | 10% | 27 | |
| 2M11.02 | Demonstrate writing and running a CNC program for turning. (Level 1 – 2.10) | 2% | 3% | 13.5 |
| 2M11.03 | Demonstrate writing and running a CNC program for milling. (Level 1 – 2.10) | 2% | 3% | 13.5 |
| 2M11.04 | Develop a CAD/CAM program. (Level 1 – 2.10) | 0 | ||
| 2M12. | Care for and safely use welding equipment. | 2% | 5.4 | |
| 2M12.01 | Demonstrate the setup and operation of oxy-fuel gas equipment. | 1% | 2.7 | |
| 2M12.02 | Demonstrate the setup and operation of Shielded Metal Arc Welding (SMAW) equipment and/or Gas Metal Arc Welding (GMAW) equipment. | 1% | 2.7 |