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Metals Manufacturing I Syllabus and Related Materials
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Course Description
Course Number: 7641
Recommended Maximum Enrollment: 20
Recommended Hours of Instruction: 135-180
This course introduces various manufacturing processes and job opportunities in manufacturing with emphasis on machining metals parts. Topics include safety, math, measurement, blueprint reading, layout, bench work, sawing, drilling, turning, and grinding. Science, thinking skills, and principles of science are reinforced. Job shadowing and internships are appropriate work-based learning strategies for this course. Hands-on work experiences and SkillsUSA-VICA leadership activities provide many opportunities to enhance classroom instruction and career development.
Prerequisite: Completed or enrolled in Algebra I
Pacing Chart
| TRADE AND INDUSTRIAL EDUCATION | ||||
| COURSE BLUEPRINT for 7641 METALS MANUFACTURING TECHNOLOGY I | ||||
| Comp# Obj.# | Unit Titles / Competency and Objective Statements | |||
| (The student will be able to:) | Hours | |||
| 68% | 32% | 135 | ||
| A. | LEADERSHIP DEVELOPMENT, ORIENTATION TO MACHINE TRADES, INDUSTRIAL SAFETY AND OSHA | 6% | 3% | 12.15 |
| 1M01. | Demonstrate basic business meeting skills and goal setting. | 3% | 1% | 5.4 |
| 1M01.01 | Demonstrate basic business meeting skills. | 1% | 1% | 2.7 |
| 1M01.02 | Establish personal and organizational goals. | 2% | 2.7 | |
| 1M02. | Explain the opportunities, functions, and requirements of the metals manufacturing industry. | 0 | ||
| 1M02.01 | Explain the major departments or functions in a metal manufacturing company and how they affect production units. (Level I - 7.4) | 0 | ||
| 1M02.02 | Define terminology related to metals manufacturing and the machine trades. | 0 | ||
| 1M02.03 | Explain CNC operations. | 0 | ||
| 1M03. | Perform safety, house keeping, and environmental tasks. | 3% | 3% | 8.1 |
| 1M03.01 | Demonstrate general safety rules and regulations in the machine shop environment. (Level I - 5.1, 6.1 and 6.2) | 1% | 2% | 4.05 |
| 1M03.02 | Explain OSHA and EPA requirements and guidelines (MSDS, color coding, lockout/tagout). (Level I - 6.1 and 6.2) | 1% | 1.35 | |
| 1M03.03 | Explain the causes of fires and methods of preventing and extinguishing them. | 1% | 1.35 | |
| B. | MATHEMATICS, MEASUREMENT, AND MANUFACTURING PROCEDURES | 23% | 6% | 39.15 |
| 1M04. | Perform technical mathematics operations. | 2% | 3% | 6.75 |
| 1M04.01 | Perform addition, subtraction, multiplication, and division of whole numbers, fractions, and decimals with and without a calculator. (Level I - k2.1) | 1% | 1% | 2.7 |
| 1M04.02 | Convert to metric, decimal, or fractional measurements with or without a calculator or equivalent chart. (Level I - K2.1, K6.4) | 1% | 1% | 2.7 |
| 1M04.03 | Perform algebraic calculations such as tapers, feeds, and speeds. | 1% | 1.35 | |
| 1M04.04 | Determine sine bar setup with formulas using trigonometric calculators and charts to determine sine, cosine, and tangent. (Level 1 - K 2.4) | 0 | ||
| 1M04.05 | Identify Statistical Process Control (SPC) terminology (range, x-bar chart, order of operations, variation, mean, tolerance). (Level 1 – 3.2) | 0 | ||
| 1M05. | Use measuring tools. | 3% | 3% | 8.1 |
| 1M05.01 | Utilize semi-precision measuring instruments such as rules, protractors, feeler gages, thread pitch gages, radius gages, combination square set, and basic transfer tools such as simple inside and outside calipers. (Level I - k6.1) | 1% | 1% | 2.7 |
| 1M05.02 | Utilize precision measuring instruments such as micrometers, vernier micrometers, vernier/dial calipers, dial indicators, go/nogo gages, surface comparator charts, indicator stand, vernier protractor, and transfer tools such as telescoping gages, small hole gages, and adjustable parallels. (Level I - k6.2) | 1% | 1% | 2.7 |
| 1M05.03 | Utilize precision tools and instruments for surface plate work such as angle plates, angle blocks, transfer gages, gage blocks, dial indicator, and height gages. (Level I - k6.3) | 1% | 1% | 2.7 |
| 1M06. | Interpret and plan manufacturing procedures from prints. | 18% | 24.3 | |
| 1M06.01 | Interpret Orthographic blueprints with Geometric Dimensioning and Tolerances (GD&T) symbols. (Level I - k5.1 and k5.2) | 13% | 17.55 | |
| 1M06.02 | Develop a process plan and detailed operation sheet for standard machining processes. (Level I -1.1) | 3% | 4.05 | |
| 1M06.03 | Recognize common ferrous and non-ferrous metals and their principal properties relevant to machining tasks. (Level 1 – KSAO 7.3) | 2% | 2.7 | |
| 1M06.04 | Analyze the performance of a one-part production process, and respond with appropriate adjustments or improvements. (Level 1 – 4.1) | 0 | ||
| C. | LAYOUT AND BENCHWORK | 6% | 5% | 14.85 |
| 1M07. | Perform layout operations. | 2% | 2% | 5.4 |
| 1M07.01 | Identify layout tools and equipment (prick punch, center punch, dividers, hermaphrodite, scribes, and layout dye). (Level I - 2.2) | 1% | 1.35 | |
| 1M07.02 | Layout the location of hole centers, arcs, and surface features to a specified tolerance. (Level I - 2.2) | 1% | 2% | 4.05 |
| 1M08. | Use basic hand tools and power hand tools for benchwork. | 4% | 3% | 9.45 |
| 1M08.01 | Identify basic hand tools for benchwork (files, hammers, chisels, punches, wrenches, screwdrivers, pliers, taps, dies, threading fluid, ream, arbor press, broaches, hacksaws, and bench vise with soft jaws). (Level I - 2.1) | 1% | 1.35 | |
| 1M08.02 | Identify basic power hand tools for benchwork (drills, disk grinders, porta-bands, and die grinders). (Level I - 2.1) | 1% | 1.35 | |
| 1M08.03 | Describe the components, the safe use, and maintenance of bench and pedestal grinders. (Level I - 2.1 and 5.3) | 1% | 1.35 | |
| 1M08.04 | Perform benchwork operations such as hacksawing, filing, punching, drilling, reaming, tapping, and sharpening chisels, drill bits, and tool bits on a bench grinder. (Level I - 2.1 and 5.3) | 1% | 3% | 5.4 |
| 0 | ||||
| D. | MACHINING OPERATIONS | 33% | 18% | 68.85 |
| 1M09. | Perform operations on horizontal cut-off saws. | 1% | 1% | 2.7 |
| 1M09.01 | Describe the components, the safe use, and maintenance of the equipment. (Level 1 – 2.9) | 1% | 1.35 | |
| 1M09.02 | Perform saw operations including preparing stock, selecting and installing correct blades, setting the feeds and speeds, clamping stock correctly, and deburring. (Level 1 – 2.9, KSAO 7.1, 7.2, 7.3, 7.4) | 1% | 1.35 | |
| 1M10. | Perform operations on drilling machines. | 6% | 4% | 13.5 |
| 1M10.01 | Describe the components, the safe use, and maintenance of the equipment. (Level I - 2.8) | 2% | 2.7 | |
| 1M10.02 | Perform drill press operations (center drilling, drilling, reaming, tapping, countersinking, counterboring, and spotfacing). (Level I - 2.8, KSAO 7.1, 7.2, 7.3, 7.4) | 4% | 4% | 10.8 |
| 1M11. | Perform operations on lathes. | 20% | 8% | 37.8 |
| 1M11.01 | Describe the components, the safe use, and maintenance of the equipment. (Level I - 2.3, 2.4) | 5% | 6.75 | |
| 1M11.02 | Explain basic workholding devices (3-jaw, soft jaw, and 4-jaw chucks, collets, and between centers). (Level I - 2.3, 2.4, KSAO 7.1, 7.2, 7.3, 7.4) | 5% | 6.75 | |
| 1M11.03 | Perform turning processes (straight turning, facing, chamfering, knurling, drilling, reaming, parting, grooving, and threading). (Level I - 2.3, 2.4, KSAO 7.1, 7.2, 7.3, 7.4) | 10% | 8% | 24.3 |
| 1M12. | Perform operations on milling machines. | 6% | 5% | 14.85 |
| 1M12.01 | Describe the components, the safe use, and maintenance of the equipment. (Level I – 2.5, 2.6) | 2% | 2.7 | |
| 1M12.02 | Demonstrate the setup and alignment of machine tools and work holding devices. (Level I – 2.5, 2.6, KSAO 7.1, 7.2, 7.3, 7.4) | 4% | 5% | 12.15 |
| 1M12.03 | Perform milling operations (squaring, shoulders, slots, drilling, reaming, and tapping). (Level I – 2.5, 2.6, KSAO 7.1, 7.2, 7.3, 7.4) | 0 |