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Orenburg Shawls

 

 

 

History
Located in the southeastern Urals, the Orenburg region was settled by the semi-nomadic Kalmyk tribe until the end of the 17th century. Descendents of the Mongols, their knit goat down had kept them warm during wintertime for centuries. Russian Cossacks, arriving just before the Kalmyks left, found the Kalymyk’s down knitting an effective substitute for their own inadequate clothing. However, it was not until the late 18th century that a well-known Russian historian/scientist, Peter Ritchkov (1712-1777), began to develop the region's down-knitting industry. His wife Elena, a notable economist in her own right, received national award and local notoriety for her artistically designed downy shawls. Encouraged by their efforts, local residents began goat breeding to produce shawl-quality down as well. Once designed merely for warmth, these attractive shawls became popular throughout the region.

 

Despite taking months to produce, Orenburg’s intricate hand-knit shawls became renowned for their quality.  Though foreign companies expressed interest in purchasing these shawls for export, they eventually came to regard them as too expensive for resale. In the early 1800s, French and English firms made attempts to simply export the raw down. Proving too costly as well, they attempted to export Orenburg goats for breeding. After multiple attempts, they conceded that the goat-down’s soft, shiny quality could not be reproduced in an alternative climate. Though imitation Orenburg shawls were eventually created, the high-quality hand-knit designs could not be easily duplicated. Indeed, by mid-century, Orenburg shawls were winning artistic merit awards at national and international exhibitions (esp. the 1862 World’s Expo).

 

As the 19th century came to a close, rapacious middlemen and new technology had begun to compromise the shawl’s hand-knit quality. By leveraging their supply and distribution skills, middlemen priced dependent knitters down to barter. Without just recompense, subsequent declines in down quality standards became inevitable. As hand-knit quality subsided, foreign buyers found less expensive, machine-knit imitation shawls had become competitive in demand. To make matters worse, Britain’s alliance with Japan during the Russo-Japanese war (1902) further limited shawl exports.

 

At about this time, Orenburg was still employing over 12,000 knitters.  However, given war and civil strife, the craft barely survived after 1917.  When Lenin came to power, he signed an edict defining handicraft industries as on par with state industry. Shortly afterward, Orenburg shawl workshops were organized into an artel (cooperative).  The move secured supplies and a monthly salary for home knitters, greatly improving shawl quality by the late twenties.

 

In 1930, the first factory began producing downy shawls in conjunction with knitters. By World War II, the knitter’s artel reorganized into a large lace cooperative known as Kombinat, an association of 20 wool-knitting factories located throughout the Orenburg region. For several decades, Kombinat set production standards, delivered supplies, and marketed Orenburg shawls. By retaining hand-knit designs, Kombinat has protected the Orenburg shawls from cheap factory-made substitutes made elsewhere.

 

As demand grew, a new Plant of Orenburg Downy Shawls was created in 1960. The plant employed home-based knitters in conjunction with the factory, producing Orenburg shawls quickly and inexpensively.  During the 70's and 80's, a revival in Russian arts and crafts brought greater artistic appreciation for Orenburg shawls. In 1981, a museum staffer named Ludmila Beslieva authored an article about Orenburg shawls in RSFSR Artist. It attracted widespread attention by advancing Orenburg shawl-making as a legitimate art form among the Russian intellectual community.


After the Soviet Union’s breakup, the small government subsidies that kept the industry alive quickly disappeared, forcing the Kombinat to close permanently in 1995. Many long-time knitters left their villages to look for alternative work in the city. The centuries-old craft would have likely disappeared were it not for Galina Khmeleva, a St.Petersburg clothing designer who encouraged Orenburg knitters to market their traditional shawls. Today, through Galina Khmeleva’s efforts and others, over 10,000 knitters continue to make shawls in the Orenburg region (many in the village of Zhioltoie). These efforts have helped Orenburg shawls gain increasing popularity in the West.

 

 

Raw-Material
Orenburg shawls are fully made from Orenburg goat down. These dairy goats, found in the southern Urals along the Ural River, produce about two pounds of gray or white wool each. Silver and brown wool are also produced, though the latter was deliberately bred out decades ago.  All are highly desirable for their rarity and fineness. Orenburg residents wait until winter before combing (not cutting) the goat in order to reap a high-quality longhair down. To make a 60-inch square gossamer shawl, breeders must comb about 3 ounces of lace yarn (3280 yards of down plied with silk thread). The 5000 ft climate elevation is critical for Orenburg goats to retain their silky, warm fibrous downy.


Though frequently confused with cashmere (a largely Chinese import), Orenburg wool’s feel can vary from a silky fine to more like mohair.  Nevertheless, Orenburg shawl’s are frequently advertised as being so fine that they can be passed through a wedding ring. Because Orenburg wool cannot be exported, Westerners must frequently employ Cashgora, Shetland cobweb wool, or a silk blended with fine kid mohair as a substitute. Attempts to ply Orengburg goat-down with other material have been counterproductive. For instance, down plied with viscose gives a crinkly, shiny appearance to the shawl.  Similarly, plying with cotton and silk threads to extend the goat-down weakens the shawl's strength.

 

Design
In the late 18th century, Orenburg provided few distractions for soldier's wives intent on perfecting their knitting. With time to create ever more intricate shawl designs, demand for particular styles grew.  Certain styles became highly popular and were frequently replicated, an unwritten skill that would pass down from generation to generation.  Consequently, knitter Olga Fedorova (1935-present) introduced a shawl-design graphing system in order to improve mass production.

 

Orenburg’s cobweb shawls will typically display one of three center designs: 5-diamond, medallion, and Allover.. The 5-diamond design displays four corner diamonds that surround a larger center diamond. The center diamond may feature ‘strawberry’, ‘pea’, or ‘fisheye’ patterns and the corner diamonds will likely display an allover or multiple-stitch pattern. Medallion shawls display a full-sized diamond centered within a square. The resulting corner triangles may each display a diamond, a motif pattern, or simply remain open. Several interior diamonds echo within the center diamond, each displaying a unique pattern and/or color. The Allover pattern’s visual appeal is captured by the contrast between various pattern intensities and surface consistencies throughout the shawl.

 

However, these basic designs are secondary to the intricate knitting and creative motifs found throughout the shawl. Between the shawl's border and its very center lies the center frame, displaying a repetitive motif pattern throughout (examples include ‘berry’, ‘peas’, ‘honeycombs’, ‘snake’, ‘catspaws’ and so on). Current triangular shawls display heart-shaped motifs along their border.  Finally, the center-frame design typically employs a concentric (i.e. square, diamond) design to draw the eye both outward and away from the edge. 5-Diamond Design at left.

 

Aside from Gossamer shawls, Orenburg knitters produce many other apparel articles. Today, most Russian women possess the less expensive palatine, a scarf-like (63x26) article that displays the same designs found in gossamer shawls. Also commonly sought are traditional heavy-knit warm shawls. Using a heavy yarn, these shawls are knitted in a 48 x 48 in. size and appear in their natural gray. Unlike fully knit shawls, they’re knit separately and require grafting onto a centerpiece.

 

 

Production Methods

Factory-Made
Once collected, Orenburg goat down is sorted by fiber length, color, and transparency, enabling specific yarns to be produced. These yarns are subsequently washed and dried using high-pressure air. Afterwards, further sorting removes further rough patches and dirt and the yarn is factory tested.  The sorted goat down is then softened for yarn production by soaking in a special emulsion mixture. Once a single thread is produced, it is spliced with further thread for strengthening. When ready, the completed yarn is spun onto bobbins. Aside from Navajo rugs, few textile productions are still created by hand spindles today.


Though intricately hand-knitted along the edges, factory-produced shawls are partly machine-knit. Generalized patterns are machine-knit in the middle, where creative hand-knitting is unnecessary. Once completed, shawls are cleaned, ironed, dyed, and dried.

 

Hand-knitted
Aside from yarn and thread preparation, fully hand-knit shawls take about 2 weeks to weave.  By creating their own patterns on paper, weavers can take months to produce a shawl. Though fully handmade, these shawls have traditionally been expensive and less in demand. Today, the factory employs home-based knitters to create shawls with intricate edging.

 

 

Artists
Olga Fedorova
Anna Fiodorovna Blinova
Maisara Giniyatovna Bikkuzhina
Gavgar Gimadeevna Ishmukhamrtova
M.A. Uskova


Bibliography
Khmeleva, Galina and Carol Noble.
Gossamer Webs: The History and Techniques of Orenburg Shawls. . 1998. Interweave Press. Loveland, Co.

Khmeleva, Galina. "A Triangular Warm Shawl to Knit". Piecework 10:5, 51. 2002


http://www.eastnwest.com/FAQ.htm as
http://www.pushinka.ru/info_platok.php?language=en
http://russian-crafts.com/shawls/orenburg_history.html
http://www.russianlegacy.com/russian_culture/articles/article_10.htm
http://www.skaska.com/aboutus/

 

 

 

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