a
Mechanical
Plastic Enclosures
Figure 1
Forty-five credit hours were dedicated to
designing parts made of plastic, such as
electronic enclosures. Three manufacturing
processes were covered in detail these were
Reaction Injection Molding (RIM),
Thermoforming, and Extruding. Blow
molding was also introduced. Materials and
their common uses and properties were
covered along with engineering design
techniques such as adding draft, using ribs
and fastening methods.

The part to the right was redesigned with a
different material. I selected to use the
Injection Molding process and a randomly
selected material, Lexan
FL-900 structural
foam. This increased the wall thickness to
.25 in., expanding outward of the critical
surfaces. Structural ribbing, as seen on the
original part (fig. 1) was removed. The part
would be capable of sustaining a substantial
impact with only minor damage. For
example, accidentally being dropped on
concrete.
Figure 2
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