ENGR 297 “Special Topics”, Spring Semester 2005, Instructor: Dr. Jim Dorosti
Four Practical Revolutions in Management
In this course we will indicate the continuing renewal and evolution of systems of practices, tools and training methods for managing (technology) companies to provide customer satisfaction in a rapidly changing world. This means eliminating product defects, enhancing attractiveness of product design, speeding service delivery, and reducing costs, among others, and providing the best information on implementation of quality practices. Application of those practices by managers to strategic planning, discovering the means to achieve competitive practices in the companies at every level. In one place and under a unifying model (V W), students will learn the seven step process, benchmarking, translating voice of customer, Hoshin management methods, seven quality control tools and diagnosis, seven new management and planning tools, and application of all of these to successfully lunch and implement company-wide quality and performance improvement practices.
Text: Four Practical Revolutions in Management, By Shoji Shiba, Alan Graham, and David Walden.
Publisher:
Productivity Press,
ISBN: 1-56327-032-3
INTRODUCTION
THE EVOLUTION OF QUALITY CONCEPTS
Fitness to Standards
Fitness to Use
Fitness to Cost
Fitness to Latent Requirements
Cost versus Price
THE EVOLUTION OF QUALITY METHODS
Development of the Four Fitnesses
Evolution of Company Integration
Evolution of Methodology
Quality of Conformance versus Quality of Design
From Deviations to Weaknesses to Opportunities
Revolutions in Management Thinking
Future Fitnesses
FOCUS ON CUSTOMERS
Change in the Work Concept
Voice of Customers Concept, Market-In Concept
CONTINUOUS IMPROVEMENT
Improvement as Problem-Solving Process
Management by process
V-W Model of Continuous Improvement
Process versus Creativity
Reactive Improvement
Identifying the Problem
Standard Steps and Tools
A Case Study (The 7 steps, The 7 Tools)
General Guidelines for Managers Diagnosing of Reactive Improvements
Select Theme
Collect and Analyze Data
Analyze Causes
Plan and Implement Solution
Evaluate Effects
Standardize Solution
Reflect on Process
Proactive Improvement
Semantics, toward Standard Steps for Proactive Improvement
Case Study and an Example of Proactive Improvement based on Customer Visitation
Applying Proactive Improvement to Develop New Products
[Stage 1]: Plan for Exploration, Collect the Voice and Context of the Customer, Develop and Image of the Customer’s Environment
[Stage 2]: Transform the Voice of Customer into Customer Requirements, Select the Most Significant Customer Requirements, Develop Insight into the Relations between Requirements
[Stage 3]: Investigate Characteristics of Customer Requirements, Generate Metrics for Customer Requirements, Integrate Understanding about Customer Requirements, Operationally Defining Customer Requirements.
From Operationally Defined Customer Requirements to a Product
TOTAL PARTICIPATION
Teamwork Skill
The Dual Function of Work
Teams and Teamwork, Principles for Activating Teamwork
Creativity in Team Processes
Initiation Strategies for Improvement Processes
Infrastructure for Mobilization, Goal Setting (Vision/Mission), Organization Setting, Promotional Activities, Training and Education, Diffusion of Success Stories, Award and Incentives, Monitoring and Diagnosis
Phase-In, Orientation Phase,
Empowerment Phase, Alignment Phase, Evolution of the Parallel Organization,
Hoshin Management, Strategic Planning (Proactive), Hoshin Deployment, Controlling with Metrics (Control), Check and Act (Reactive)
Hoshin Management versus Management by Objective
Hoshin Planning and Conventional Business Planning
An Alternative Hoshin Deployment System
Hoshin Management as “System Engineering” for Alignment
SOCEITAL NETWORKING
Networking and Soceital Diffusion, Regional and Nationwide Networking
Infrastructure for Networking
Change Agents
Dynamics of a Societal Learning System
TQM as a Learning System, Keeping Pace with the Need for Skill
Skill Development Summary
Academic integrity is essential to the mission of