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The conventionnal oil refinery is a large industrial plant, expensive, including
sophisticated process units and covering a large place in an area dedicated
to industries activity. It is fully independant and has its own infrastructure
inside the fence: roads, underground and aboveground facilities, sewers, rain
water and separated oil recovery sewage, oil separator, waste water system,
electrical high voltage substation, distribution network, cooling water system,
cooling water tower and distribution loop, steam boiler, steam network, water
treatment, condensate recovery system, laboratory, automatic analysis procedures,
manual analysis and tests, sample collection, chemicals, workshop, repairs
facilities, periodic maintenance, tools, spare parts, vehicules, fire station,
firewater loop, fire water pumping station, foam system, control room, administration
office, accounting, buildings, training center, car parking area, tankfarm
with fixed and floating roof tanks, LPG bullets and spheres, blending facilities,
additives, piping, piperacks, pipeways ...
This partial list is not even mentionning the process units but gives an
idea of the complexity of the infrastructure associated to a "grass-roots
refinery".
As first approach, a few figures are more effective:
Investment range : ........................US$ 100 million / 10 000
Bpsd (topping capacity)
Investment + Financing(range) : ....US$ 150 million / 10 000 Bpsd (topping
capacity)
Pay-out time usually considered: ...15 years
Operated capacity (average): ........60 %
This gives a range of the heavy weight of the only investment in a refining
project:
Crude refined over the 15 years: ...#10000*330*0.6*15 = 30 million Bbl
Investment cost per Barrel: ............# US $ 5 / Bbl
During 15 years
After 15 years :
Processes are not up to date. Products specifications have changed.
Equipment age means frequent repairs and permanent costly maintenance.
Long term local economy growth is usually different from initial forecasts
New important investment to be considered for revamping
Investment cost per Barrel: # US $ 1 / Bbl (minimum)
After 15 years
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