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Iron
Formula: Fe
Description: Iron powder is used for spark effects, mainly in fountains and sparklers. It produces golden yellow branching sparks. Not every iron alloy will work equally well. Iron alloys with a high carbon content generally work best. Stainless steel will produce hardly any sparks.
Hazards: Iron needs to be protected before use in pyrotechnic compositions. Otherwise it will corrode and render the composition useless or even dangerous. Iron containing compositions are generally best kept dry and not bound with water soluble binders. Iron can be coated with linseed or tung oil. The latter was used in ancient China (and may still be used today). Linseed is very convenient to use and easy to obtain. Blackpowder-like compositions (ie Charcoal/sulfur/saltpeter based) with added metal, such as they are often used in fountains, are more sensitive than the composition without added metal. Extra caution, especially when pressing or ramming, should be excersised.
Sources:
Iron turnings can often be had for free from places were iron is used for construction. Drilling, sawing etc produces a powder with wide range of particles. This powder is treated with mineral oil to remove oil and grease, sieved, and then coated with linseed oil.
Iron oxide (red)
Formula: Fe2O3
Description: Red iron oxide is used as a catalyst in composite and whistling rocket propellant formulations. It is also added to some glitter formulations and used for 'thermite', a mixture that produces enormous amounts of heat, forming molten iron.
Hazards: Red iron oxide is not particularly toxic or dangerous.
Sources: Common rust is not iron oxide. It is a mixture of oxides and hydroxides. A cheap source for red iron oxide is the ceramics supply shop.
Lead tetraoxide
Formula: Pb3O4
Description: Lead tetraoxide, sometimes called 'lead minium', is used to make crackling microstars. The composition is very sensitive, explosive and poisonous. It is in fact one of the most dangerous mixtures used commonly in modern pyrotechnics. An alternative mixture based on bismuth trioxide exists (which is less poisonous), but the high price of bismuth trioxide restricts its use.
Hazards: Lead tetraoxide, like most lead compounds, is extremely poisonous. Lead is an accumulative neurotoxin and extreme care should be taken to prevent direct contact. Lead tetraoxide may be absorbed by inhalation and ingestion. Wear a respirator, gloves, and protective clothing.
Sources: Lead tetraoxide may be prepared from a solution of lead nitrate and sodium hydroxide. Note that the procedure involves extremely corrosive and poisonous chemicals and should only be attempted by those who have access to (and know how to use) the right equipment and can handle the waste properly. Prepare a concentrated solution of sodium hydroxide by dissolving 300 grams of sodium hydroxide in water. The solution will heat up during this. To prevent it from boiling suddenly add only small portions at a time. When all has dissolved, allow it to cool down to room temperature. Dissolve 50 grams of lead nitrate in 200 ml of water, and slowly add the sodium hydroxide solution to this solution while stirring continuesly. A white precipitate will form first, which will turn orange when all sodium hydroxide solution has been added. Stir this solution well for another hour, and then allow the lead tetraoxide to settle. Carefully decant the supernatant, add water to the residue, stir, allow to settle and decant again. Repeat this 5 more times. Then filter and rinse the lead tetraoxide in the filter several times with hot water.
Manganese dioxide
Formula: MnO2
Description: Manganese dioxide can be used as a catalyst in composite and whistling rocket propellant formulations. A thermite-like mixture can also be made with it. The manganese dioxide thermite burns more slowly than the iron oxide based mixture with a bright white glow.
Hazards: Mangese dioxide is poisonous and leaves brown stains on glassware etc. The stains can be removed with dilute hydrochloric acid (ofcourse, only when the stained object is not attacked by it).
Sources: Mangese dioxide can be obtained from old batteries or from the ceramics supply store. The mangese dioxide in batteries is mixed with several other compounds from which it must be separated. An easy, though messy way to do this is as follows: Find a couple of depleted carbon-zinc batteries. Only carbon-zinc type batteries will do. Do not use other types such as rechargable or lithium based batteries. These, especially the rechargable ones, contain extremely dangerous and/or poisonous compounds such as cadmium, mercury and metallic lithium. Carbon-zinc batteries may contain small amounts of mercury as well, especially the older types, so precautions should be taken to prevent skin and eye contact and to prevent breathing or swallowing of dust. So: wear your dust mask, glasses, gloves and old clothing. Then carefully take the battery apart. You'll find a greyish white (zinc oxide) or metallic coating (zinc metal) inside, depending on wheter the battery is empty or not. This surrounds a black, sometimes wet, mass. This black stuff contains among other things the mangese dioxide. Peel the coating off and save the black mass. There is also a black rod inside attached to the anode. This is a graphite rod and can be safed for chlorate (and maybe perchlorate) preparations. We'll assume you use 2 batteries from here on. (if not, adjust amounts accordingly). Place the black mass in 200 ml of 30% hydrochloric acid. The manganese dioxide will slowly dissolve, giving off chlorine gas. Chlorine gas is dangerous: it attacks the lungs and is poisonous. Do this outside or better yet: in a fume hood if you have one. Allow the manganese dioxide several days to dissolve. The solution is then filtered which should yield a clear solution of manganese(III)chloride. In a separate container dissolve 200 grams of sodium hydroxide in a liter of bleach. Add the manganese(III)chloride solution slowly to the bleach/sodium hydroxide solution. This results in a brown precipitate of manganese dioxide which is filtered, rinsed several times with boiling hot water and dried.
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