INFERNO Z24 
Safety Recalls & Service Bulletins for 1990 Chevrolet Cavalier/Z24
I-4, 134-Cu.in., 2.2L MPFI
| Safety Recalls |
| TSB Number Issue Date TSB Title |
| 1. 91717A SEP 90 New 3T40 Side Cover and Bottom Pan Gasket |
| General Recalls |
| TSB Number Issue Date TSB Title |
| 1. 90C347A MAR 91 Campaign 90C34 Transaxle Servo Cover Piston Bore |
| 2. 90C34A7A MAR 91 Campaign 9OC34(A) Supplement |
| Service Bulletins |
| TSB Number Issue Date TSB Title |
| 1. 000000A JUL 99 GM Service
Bulletin Precautions 2. 99-06-03-002 MAR 99 Battery Insulator Replacement 3. 99-06-03-001 MAR 99 Essential Tool J 42000 Battery Tester 4. 83-81-34 MAR 99 Operating Vehicle with SIR Warning Light On 5. 99-08-66-002 MAR 99 Trap Resistant Door Compartment Kit 6. 99-00-89-002 MAR 99 Using the New GM Service Bulletins 7. 86-05-02 DEC 98 Delayed Warranty Start Process 8. 83-35-08 NOV 98 Chemical Staining of Chrome Wheels 9. 83-32-10 NOV 98 Tool J 43435 Adjuster Locknut Wrench 10. 83-32-09 NOV 98 Tool J 43485 Power Steering Bleeder Adapter 11. 83-15-16 OCT 98 New Windshield and Glass Urethane Adhesive Caulking Kit 12. 76-02-02A OCT 98 Recommended Axle Lubricant 13. 84-96-01 AUG 98 Correct Labor Code Usage for Entertainment Systems 14. 83-90-12 AUG 98 Keyless Entry Transmitter Tester 15. 80-05-03 AUG 98 Redefined Use of Parts Warranty Special Claims B and C 16. 83-96-05 JUL 98 Radio Telephone/Mobile Radio Inst/Troubleshooting 17. 83-90-08 JUN 98 Charts and Schematics for Cruise Control Diagnosis 18. 82-05-03 MAY 98 Elimination of Labor Op Z7920/Z7930 19. 82-05-05 MAY 98 General Motors Warranty Inquiry System 20. 83-64-17 MAY 98 New Battery Tester 21. 82-05-02 MAY 98 Request for Authorization Using Routing Code H 22. 83-05-02 APR 98 Labor Time Guide Updates 23. 87-61-24 APR 98 Use of Surface Conditioning Discs 24. 48-05-01C MAR 98 Customer Concern Not Duplicated /Verified - Labor 25. 83-05-01 MAR 98 Labor Time Guide Updates 26. 83-64-09 MAR 98 Tool J 41450-B Released for CS Generator Diagnosis 27. 83-01-14 MAR 98 VIN Plate Replacement 28. 98-GI-06 FEB 98 Updated Information Regarding Air Bag On-Off Switches 29. 72-05-09 FEB 98 GM Dealer Empowerment Program 30. 48-05-02C FEB 98 Information On Expediting Parts 31. 73-05-09 FEB 98 Labor Guide Updates 32. 82-05-01 FEB 98 New Vehicle / Replacement Battery Warranty Instructions 33. 73-50-37 JAN 98 Brake Rotor and Hub Cleaning Tool Revision 34. 72-05-14 JAN 98 Enhanced Sublet Repair Policy 35. 73-90-23 JAN 98 Frontal (SIR) ON-Off Switch Kits, Parts and Procedures 36. 73-05-09 JAN 98 Labor Times Update 37. 72-05-13 JAN 98 Repair/Replace Policies and Procedures 38. 72-05-12 JAN 98 Shock Absorbers and Struts Operations 39. 72-05-07 DEC 97 ACDelco Remanufactured Engines 40. 73-05-07 DEC 97 Labor Time Guide Updates 41. 72-05-11 DEC 97 Rail Dust Removal and Chemical Spotting - labor 42. 71-05-02 DEC 97 Recall Campaign Follow-Up Post Card 43. 73-01-10 DEC 97 Technical Assistance Call Preparation 44. 48-05-01A NOV 97 Customer Concern Not Verified/Duplicated Labor Operation 45. 62-05-02A NOV 97 Labor Operation Z1241 - Personal Property Damage 46. 73-05-07 NOV 97 Labor Time Guide Updates 47. 73-12-13 NOV 97 PureGuard 2 Operating Alert 48. 73-05-06 OCT 97 Labor Time Guide Addition 49. 73-05-06 SEP 97 Labor Time Guide addition 50. 73-62-13A SEP 97 Servicing of Aluminum Heater Cores and/or Radiators 51. 72-05-04 AUG 97 Guidelines for Claiming C0034 - Windshield Replacement 52. 72-05-06 AUG 97 Guidelines for I/M 240 Labor, J9980-I/M, J9981 and J9982 53. 72-05-05 AUG 97 Guidelines for Using E0420 Wheel Replace 54. 72-05-03 AUG 97 Guidelines for Wheel Alignments and Wheel Balance 55. 73-05-05 AUG 97 Labor Times 56. 73-16-11 AUG 97 Top Tether Hardware Package for Child Restraint Seats 57. 73-62-13 JUL 97 Aluminum Heater Core and/or Radiator Replacements 58. 73-62-14 JUL 97 Approved Engine Coolant Recycling Processes 59. 77-71-59 JUN 97 Automatic Transmission Oil Cooler Flushing/Flow Check 60. 36-71-06B JUN 97 Automatic Transmission Service Procedure 61. 73-05-04 JUN 97 Labor Time Update 62. 73-10-54 MAY 97 Two-Part Urethane Adhesive For Windshield Installations 63. 631208A APR 97 A/C Tool And Equipment Maintenance 64. 73-05-03 APR 97 Labor Time Guide Update 65. 730503 APR 97 Labor Times Guide Update 66. 620504 APR 97 Operating Procedures 67. 731204 FEB 97 Air Conditioning Systems With R12 Or R134a Service Issue 68. 731049 FEB 97 Body Sealer Tape For Collision Repairs 69. 730501 FEB 97 Update Labor Time Guide 70. 730502 FEB 97 Updates Labor Time Guide 71. 630507 JAN 97 Updates Labor Time Guides 72. 649601 JAN 97 Compact Disk Players Procedures 73. 436407A JAN 97 Low Voltage Reading Or Dim Lights At Idle 74. 600503 JAN 97 Warranty Repairs And Claims Procedures 75. 62-05-03 DEC 96 Dealer Prohibited Use of Labor Open. and/or Claim Type 76. 63-05-06 DEC 96 Updates to Labor Time Guide 77. 310503C DEC 96 Warranty Claim Processing 78. 631215 NOV 96 A/C Compressor Seal Washer Reference Chart 79. 610111 NOV 96 Key Code Information 80. 630504 OCT 96 Warranty Administration Labor Time Guide Updates 81. 630505 OCT 96 Warranty Labor Time Guide Updates 82. 668304A SEP 96 ACDelco Service Center Locations Odometer/Speedometer 83. 400501A SEP 96 Corporate Parts Return Program Instructions 84. 630503 SEP 96 Labor Time Guide (Request for Review) Updates 85. 636532 MAY 96 Enhanced Emission Inspection Maintenance - Equipment 86. 631209 MAY 96 R12 or R134a A/C Vehicle Service Issues 87. 676113 APR 96 Camshaft Rear Cover Bolt Torque Specification - Revised 88. 638111 APR 96 Headlamp Lens Distortion Caused by Aiming Equipment 89. 636401 FEB 96 Updated Battery Replacement Catalog Numbers 90. ATRATB339 JAN 96 Harsh Forward Engagement 91. 516547 JAN 96 Revised Tech 1 Cartridge for Oxygen Sensor Test 92. 576137 DEC 95 Cylinder Head Flatness Specification 93. 536507 DEC 95 Enhanced Emission Inspection Maintenance - Update 94. 531021 NOV 95 Waterleak Diagnostic Guide 95. 538209 OCT 95 Daytime Running Lamp Retrofit Kits 96. 580504 AUG 95 Inspection/Maintenance Labor Operations 97. 588302A JUL 95 AC Delco Locator Service for Delco Electronics Exchange 98. 570102 JUN 95 Reformulated, Oxygenated Gasoline and Calif. Phase 2 RFG 99. 580101 JUN 95 Use of a Diagnostic Worksheet 100. 531205 MAY 95 Contaminated R12 Refrigerant Testing & Handling 101. 510103 MAY 95 GM Campaign Identification Label 102. 520506 APR 95 ADCSM Empowerment Parameters Retail Matrix 103. 570501 APR 95 Goodwill Adjustments Case-by-Case Administration 104. 520505 APR 95 Panel Replacement Operations for Corrosion Repairs 105. 436201B APR 95 Propylene Glycol Engine Coolant 106. 570201 MAR 95 General Information - DEXRON III A/T Fluid Introduction 107. 431218A MAR 95 J 39400 A/C Leak Detector Maintenance Kit Availability 108. 420515A FEB 95 Chevrolet Claim Processing 109. 516502 FEB 95 I/M Emissions Diagnostic Manual 110. ATRATB294 JAN 95 Axle Nut/ Lug Nut Tightening Specifications 111. 436510 JAN 95 I/M 240 Program - Equipment Purchase 112. 436507 DEC 94 Enhanced Emission Inspection Maintenance Program 113. 435009 DEC 94 Front Brake Pulsation - New Diagnosis and Repair 114. 431048 NOV 94 Adhesive Caulking Kit Revisions 115. 431606 OCT 94 Cleaning Procedure for Leather Seat Covers 116. 436506 OCT 94 I/M 240 Repairs - Obtaining Technical Assistance 117. 446501 OCT 94 PROM/MEMCAL - Identification Marks 118. 431511 OCT 94 Waterleak at Door Glass and Quarter Window Area 119. 431223 SEP 94 Contaminated A/C Refrigerant 120. 410103 SEP 94 Product Campaign Bulletin Numbering System 121. 330105A SEP 94 Using GM Service Bulletins 122. 449001 AUG 94 Diagnosing SIR DTC 24 123. 149301 JUL 94 Release of Service Package For Nickel Tape 124. 433502 JUL 94 Speed Rated Tires 125. 431029 JUN 94 Folding Top Rear Side Rail Removal and Installation 126. 438118 JUN 94 No Start, Battery Run Down or Blown Fuse 127. 431018A MAY 94 Vehicles Equipped With A Webasto Sunroof System 128. 436505 APR 94 Enhanced Emission Inspection Maintenance Programs 129. 033206 MAR 94 Reduced Power Steering Assist (Cold) 130. 477103 MAR 94 Transaxle Oil Filter Differences 131. 435001 FEB 94 Aftermarket Anti-Lock Brake System Products 132. 476101 FEB 94 Cylinder Heads - Updated Parts/Servicing 133. 330106A FEB 94 New DCS Bulletin Search and Access to Vehicle Options 134. 310504 FEB 94 Policy - Recycled Engine Coolant 135. 331226 JAN 94 Retrofitting R-12 Vehicles to R-134A 136. 383001 DEC 93 Steering System Bleed Procedures 137. 331708 NOV 93 Clearcoat Degradation - Chalking and Whitening 138. 306502 OCT 93 How Fuel Economy Is Determined 139. 331052 OCT 93 Install Rear Seat Child Comfort Guides 140. 331042 SEP 93 Manual Update - Washer Nozzle & Top Vent Screen Removal 141. ATRATB179 JUL 93 Late Or No Upshifts 142. 393504 JUL 93 Leaking Cast Aluminum Wheels 143. 349212R JUL 93 Radio Frequency Interference - Identification/Diagnosis 144. 316501R JUN 93 Introduction Of The Fuel Injector Tester Tool 145. 931638A MAY 93 Isolation Diodes Information 146. 931693E APR 93 Tires Slipping On Rim 147. 9313310 MAR 93 Door Locks Binding or Sticking/Key Hard to Insert 148. 9358A10 FEB 93 Acid Rain and Rail Dust Damage to Base/Clear Coat 149. 93987A FEB 93 Automatic Transaxle Fluid Level Checking Procedure 150. 93966C FEB 93 Factors That Affect Fuel Economy 151. 923448E FEB 93 Windshield Blade Chatter or Wipeability 152. 93774B JAN 93 Differential Pinion Shaft Lock Screw 153. 93767A JAN 93 Possible Intermittent Second Gear Start In D2 When Cold 154. 939210 JAN 93 Service Tool For Rear Compartment Lid Hinge 155. 923318B NOV 92 Dome and Reading Lamp Loose 156. 93316C OCT 92 Effect of Fuel Volatility On Driveability 157. 93356D OCT 92 Engine Miss, Hesitation or Roughness - Information 158. 93203E OCT 92 Scuff/Scratch Removal From Aluminum Wheels 159. 915147B SEP 92 Engine Surge On Deceleration 160. 93111D SEP 92 Shaft Nut Removal HR6HE 161. 922576D AUG 92 Correct Use of Spark Tester J26792 162. 922501A AUG 92 Use of Alternate Refrigerants In CFC 12 163. ATRATB120 JUL 92 Sprocket And Final Drive Identification 164. 922323E JUN 92 Damage Due to Improper Mounting of Steel Wheels 165. 922197A JUN 92 Slips In Low / Reverse - No Reverse With 3T40 A/T 166. 91358A8E APR 92 Windshield Wiper Blade Chatter 167. 91451A8C MAR 92 Oil Pressure Gage Flutters, or May Read High 168. ATRATB099 FEB 92 Checking For Chain Stretch 169. 921078A FEB 92 Cruise Control Intermittent Drop-Out or Fail 170. 92851D FEB 92 Missing Block Fitting Sealing Washers From Service A/C 171. 91423A3C FEB 92 Squawk/Clunk Noise From Front Suspension 172. 914736E JAN 92 Engine Chuggle At Low Speeds With A/T 173. 91448A7A JAN 92 Transaxle Mount Chirps 174. 923310 NOV 91 Acid Rain Damage to Base Coat/Clear Coat 175. 92455 NOV 91 Front Brake Caliper Not Sliding Freely, Corrosion 176. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic Trans. 177. 92351D NOV 91 New Air Conditioning Compressor Sealing Washer 178. 914536D NOV 91 Sporadic Engine Stall, Rough Running, No Start Code 42 179. 92427A NOV 91 Sporadic Transmission Slip, Downshift, or Busy Cycling TCC 180. 92503B NOV 91 Steering Pull and/or Tire Wear Problems 181. 914173C SEP 91 Inner Tie Rod Bushing Creak Noise 182. 914131A SEP 91 Revised Procedure For Low Heat Delivery 183. 913880A AUG 91 A/C Delco Advance Exchange Programs 184. 913846E AUG 91 Damaged and/or Misdiagnosed ECM/PCM 185. 913967A AUG 91 Evaluating Peened Spacer Plates On All A/T 186. 914016D AUG 91 Melted Wire Harness Conduit 187. 914083B AUG 91 Power Steering Shudder, Moan or Vibration 188. 913667C JUL 91 Clutch System Decrease In Performance 189. 913500B JUN 91 Federal Vehicle Theft Prevention Standard 190. 913446E JUN 91 State Emissions Testing Information 191. 913126E MAY 91 Damage Multec Port Fuel Injectors Result 192. 9133410 MAY 91 Hvlp-High Volume Low Pressure Paint Application 193. 913186E MAY 91 Incorrect Mem-Cal Installation May Damage ECM/PCM Circuit 194. 912980A MAY 91 Labor Time Guide Request For Review Updates 195. 9133510 MAY 91 Passenger Seat Will Not Lock Into Position 196. ATRATB048 MAY 91 Uncontrollable Lock-Up, Kills Engine At Stop 197. 913018A MAY 91 Warnings and Alarm Update Test Procedure 198. 912850A APR 91 Cleaning of Upper Instrument Panel Surfaces 199. ATRATB046 APR 91 Diagnosing Converter Lock-Up Problems 200. 9128210 APR 91 Importance of Checking Clear Coat Thickness 201. 912841A APR 91 Loose or Missing A/C Access Fitting Caps 202. 904093 MAR 91 Clunk From Engine Compartment When Turning 203. 912226E MAR 91 Cold Acceleration Hesitation or Stall 204. 912633 MAR 91 Noise From Dash When Turning 205. 912356B MAR 91 Use of Recycled Engine Coolant 206. 912186D FEB 91 Grinding Noise Starter Fails to Engage 207. 911847A FEB 91 New A/T Roller Clutch 208. 912136D FEB 91 Parasitic Current Drain Procedure, No Start Condition 209. 912083B FEB 91 Reduced Power Steering Assist At Low Temperatures 210. 911713E JAN 91 Tire Damage Caused In GM Assembly 211. ATRATB036 JAN 91 Transmission Model Codes 212. 911335 DEC 90 Change In Brake Feel After Rotor Refinishing 213. 903968A DEC 90 Testing For Current 214. 911268E NOV 90 Chattering Wiper Blades 215. 911187A NOV 90 Engine to Transmission Torque Specifications 216. 91827A NOV 90 Noise In Park On an Incline With 3T40 and 4T60 217. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge - Auto Trans. 218. 91847A OCT 90 New 4TH Clutch Reaction Plates, THM F-7, 3T40, 4T60, 4T60-E 219. 91858A OCT 90 Procedure For Checking Connector Terminal Contact 220. 91796A OCT 90 Spark Plug Torque Specifications 221. ATRATB010 SEP 90 Torque Converter Identification 222. 91387A AUG 90 3T40 (125C) Replacement Transmission 223. 91626B AUG 90 Coolant Specification 224. 903111B AUG 90 Heater, A/C Blower Whistle Noise 225. 915110 AUG 90 Interior Body Nonmetallic Paint Usage 226. 91353E AUG 90 New Coated Wheel Weights For Aluminum Wheels 227. 91469A AUG 90 Release of Antenna Bezel Nut Tool 228. 902935 JUL 90 Brake Lathe Produces Poor Brake Rotor Finish 229. 903027C JUL 90 Clutch Slippage 230. 902878A JUL 90 No Blower Speed Change 231. 902968C JUL 90 Speedometer Pointer Flutter 232. 902710B JUN 90 Cooling System Coolant Capacities 233. 902848C JUN 90 Speedometer Cable Leaks Oil Into the Vehicle 234. AM90125 MAY 90 White Overspray Sustained During Shipping 235. 902618A MAY 90 Additional Functions For Multi-Function Alarm 236. 9023410 MAY 90 Dash Pad Warping 237. 902366A MAY 90 Possible High Oil Consumption Contributors 238. 902423D MAY 90 Rear Spring Upper Insulator Squeak Redesigned 239. 91108A APR 90 Aftermarket Accessories Installation Guidelines 240. 91148A APR 90 Checking For Parasitic Current Drain 241. 902106F APR 90 Exhaust Moan or Boom 242. 902043C APR 90 Front Suspension Noise 243. 9022410 APR 90 Loose or Missing Window Reveal Moldings 244. 902187B APR 90 Manual 5-Speed Transaxle Shiftability Concerns 245. 902166 APR 90 Prevent Leakage of Small 75 mm Oil Filters 246. 902057A APR 90 Revised Wiring Diagram Information 3T40 A/T 247. 91090A APR 90 Used Anti-Freeze Policy 248. 901917A MAR 90 Drive Link Wear Specifications Revised 249. 9019410 MAR 90 Front Seat Back Pivot Bolt Rattle 250. 901996E MAR 90 Revised Chart C-1D, Code 33, 34, 63, 64 251. 901986E MAR 90 Revised TPS Specifications 252. ATRATB9002006 FEB 90 Automatic Transmission Fluid 253. 901676E FEB 90 Engine Cranks But Won't Run 254. 901765 FEB 90 Instrument Panel Rattle/Buzz 255. 901686E FEB 90 Sensor Voltage Output Specifications 256. 901466A JAN 90 Oil Filter Adapter 257. 901497A JAN 90 Park Bracket Bolts Modification 258. 901185 DEC 89 Parking Brake Adjustment 259. 901063E DEC 89 Wheel Alignment Specifications 260. 909210 NOV 89 Carpet Inserts Become Loose 261. 90857A NOV 89 Incorrectly Installed LO-Reverse Piston Snap Rings 262. 90-7-2 NOV 89 Revised Labor Time Guide Format-Auto/Man Trans 263. 90973A NOV 89 Wheel Alignment - Correct Camber Specifications 264. ATRATB8930 OCT 89 Automatic Transmission Math Part 2 265. 90777A OCT 89 Check Procedure and Shift Speed 4L60/700-R4 Revised 266. 90781B OCT 89 High Side Switch Installation Tip 267. 90753E OCT 89 Tire Company Warranty Assistance Programs 268. ATRATB8927 SEP 89 20 Steps To successful Auto Transmission Repair 269. 90501D SEP 89 Air Conditioning Compressor Oval O-Ring Seal 270. 90637A SEP 89 New Direct Clutch Housing 271. 90568 SEP 89 Packard 32 Way Connector Identification 272. ATRATB8923 AUG 89 Automatic Transmission Math Formulas 273. 90476 AUG 89 Engine Exchange Program 274. 90496B AUG 89 Reconstituted Anti-Freeze 275. 90340A JUL 89 Labor Guide Request For Changes, Feb./June 276. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear 277. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic Transmissions 278. ATRATB8736 JUN 87 Restricted Exhaust System Check 279. ATRATB8623 MAY 86 Hidden Residue Build Up - Valves Sticking 280. ATRATB861 JAN 86 Rapid Pump Bushing Wear 281. 81I37 FEB 81 Silica Contamination of Oxygen Sensors |