York Install.......page 2
This site is still a work in progress and I hope to have the full guide complete soon..... I've attached some more photos and the text is soon to follow as time permits. I'm creating this on a 28.8 dial up and it's been a painful experience to say the least. Thanks for your patience

Updated 03/13/2002                                                                              Dave
The bracket, completed and mounted to the tensioner bracket
The york mounted and waiting for the belt....notice the suction and discharge ports were flipped 180 degrees in order to clear the intake manifold (compare to pic above left)
The bracket, welded and bolted to the york for a trial fit. The bracket is constructed mostly from steel from the factory Volvo bracket. I chopped it up and welded it back together.
After carefully removing the factory volvo clamps and hoses you will notice a 3/8" air hose fits perfectly on the discharge port fitting. Also note that a 1/2" hose fits on the suction port.....perfect for crankcase breather filters......
I used a cutting wheel and a die grinder to cut off the factory volvo compression fittings and hoses. be careful not to nick the pipe......
Prepping, continued......
The first step is to remove the old freon and clean the suction and discharge ports. I removed the head just as you would a cylinder head. Loosen the bolts by alternating back and forth across the head, working your way around in a circle. You will tighten the head down in the same fashion, but don't overtighten the bolts (the head and case are aluminum) Sorry but I don't have a torque spec for the York, I just snugged the bolts tight. Once the head is off (this will take some soft tapping with a hammer or brass drift) you will see two stainless discs side by side. I didn't mess with these! I just sprayed around them and let them be. I turned the unit upside down and let the cleaner and gunk flow out. Once the head and interior parts were cleaned out, I sprayed some WD40 on the internals to keep things oiled for the initial start up.
The second step is to remove the fill plug on the side of the unit (mine had two...) and drain the old oil out. I simply placed the unit sideways on some blocks of wood and let it sit for a while. Once empty I refilled the unit with approx. 8 to 10oz of 10-30W oil. If you stick a coathanger rod into the fill hole with the unit on its side, you should see about an inch on the "dipstick". Put the fill plug back in and your ready to start making the bracket........
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