Welcome to Poly-Timber - An Artificial Wood

                       

 Poly-Timber : An Artificial Wood

 

What is Poly - Timber
Why Poly - Timber is superior than Conventional[Natural] Wood
Market Potential
Competitiveness
Contact Information

What is Poly - Timber

The fruit of the hard-work and heavy research of three years by Shri.S.G.Kulkarni is termed to be As Poly-Timber�. It was developed in year 1993 and was applied for the patent on 20th Jan 1995 after scrutinizing certain things . The patent was thereby granted by Govt. of India coming to the effect from 20th Jan 1995.

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Why is it superior than Conventional Wood

  1. The Substitute covers the entire range of natural wood , jungle wood and to the exotic woods like Burma teak , Sag wood , etc.
  2. All mechanical processes like plaining , drilling , chipping , milling , screwing , painting , varnishing , laminating are compatible with the aforesaid research.
  3. Since the process involves �extrusion � the end products like squares, hexagons , angles , flats , channels , hollow sections , etc. can be produced to minimize skilled labour .
  4. It is termite proof as well as moisture proof.
  5. Poly-Timber� eliminates natural draw-backs of wood with properties like :
    1. Better di-electric strength
    2. Better insulation against heat & sound
    3. Higher Deflection Temperature
    4. Non-Toxic fumes [ in case of fire , natural wood generates carbon monoxide which is toxic gas ]
  6. Coloring ability in situe in like other plastic materials .
  7. It has better resistance to seawater , lower acidic or alkaline chemicals.
  8. It is lighter than natural wood and hence can be used for construction of buildings in earthquake prone areas.
  9. It is fire resistant and hence holds the biggest advantage over natural wood .
  10.  It is cost effective as compared to natural wood . And even the big problem of the plastic bags, which is faced by the society, can be solved easily as plastic bags can be used as raw materials for production  of the Poly-Timber� .
  11. Tests results from ARAI[ Automotive Research Association of India ] were also encouraging and we achieved the patent [No. 180989.] Since 20th Jan,1995.

Market Potential 

 Besides replacing natural wood in many applications POLY-TIMBER� can replace Aluminum because of its high strength , low density about 1/10th of that of Aluminum , poor heat and electrical conductivity ,noise-absorbing  capacity. Aluminum being a metal is good conductor of heat , electricity sound , etc . The rate of contraction and expansion of Aluminum is very high as such its use under extreme climatic conditions is limited . Glass panes fitted in an Aluminum frame cracks in severe winter while it may fall loose in extreme summer . 

To obtain commercially viable timber , the nature takes anything from 3 years to 100 years and over , besides Natural logs(Green) have very high moisture content about 76.6 % and weighs about 1056 Kg/Cu.Mt. When relatively dry with about 12% moisture , the weight is only about 676 Kg./Cu.Mt. [Ref. Report of CKD Wooden Furniture by IT COT] . Only about 25% is useful for obtaining various sections suitable for furniture and structural application , the balance is used for other purposes like pulp , Ply Wood , Fire wood , wooden coal etc. Another drawback of Natural wood is that the sections from the same log vary in characteristics depending on the age of formation . Sections nearer the bottom of the trunk will be stronger and stable than one from the top of the trunk ; so is also the case of the sections from the branches .

Poly-Timber� is a product of a genetically engineered raw material and as such like clones will b always uniform and the sections being extruded will require very little further carpentry . Like ready to serve food to which one adds salt and spices to taste ; a few screws , nails will serve the purpose with the TOUCH of wood.

Poly-Timber� can also be used as a ceiling proofing material in construction line.

In the first phase we would like to focus on a particular market segment like door and window frames , planks , round and square sections for furniture  , structural applications and to replace certain Aluminum sections . The proposed product will also cover certain applications  for bus and truck bodybuilding , passenger cars ,lifts , paneling of air conditioned coaches , refrigerated trucks , cold storages , etc. The proposed product will also cover the market for ceiling - proofing materials .

 Therefore if one has to express the Market Potential the equation may read as follows :-

MPPT                    = PMNW + PMLAS + PMCPM

MPPT                    = Market Potential for Poly-Timber�

PMNW                  =  Potential Market for Natural Wood

PMLAS                  = Potential Market for Light Aluminum Sections

PMCPM                 = Potential Market for Ceiling Proofing Materials

 

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Competitiveness

Considering the present cost of labor, raw material , energy etc , it is anticipated that the prices will be comparable to good quality teak wood say like CP-Teak or equivalent , but less competitive to Jungle wood . In any case we should not focus on replacing jungle wood at present i.e. mainly used by packaging industry . In case government decides to exempt this industry from excise , sales tax , octroi duty etc as it is replacing natural wood , then it would be possible to compete with the Jungle wood  . Apart from price competitiveness against better quality ,structural or decorative wood , once the end user realizes the benefits on account of saving of labour , today in Mumbai the highly skilled carpenter would cost not less than Rs.300 to 400 per day , the saving on wastages on account of operations like plaining , drilling , sawing , etc and availability in various colors ,  a preference towards Poly-Timber� is rather the foregone conclusion then a weather forecast .

According to the report of the national commission on agriculture our country is not self-sufficient in timber . The present consumption of timber is around 37 million cu.mt. Per Annum while the production is around 30 million cu.mt . The value of this imported 7 million cu.mt is about  Rs.40 billion [Rs.4000 crores ]. By the turn of the century the total demand estimate as per the report is 42 million cu.mt. and the prospects of supply of natural wood increasing are dismal as such POLY-TIMBER� offers an opportunity to bridge this yawning gap .

The report further states that about 3.3% of total consumption of timber is used in the furniture industry i.e. about 1.4 lacs Cu.Mt. The report also states that about 50% of the timber used for furniture making is of teak origin i.e. about 70000 Cu.Mt . According to the report furniture market is estimated at Rs.60 Billion Per Annum [ i.e. 6000 Crores ] and at a growing compound annual rate of 15 % . Thus it is clear from the above statistics that our PROPOSED CAPACITY is just a very small part in the huge market the sale of the product is crystal clear and rather a forgone conclusion than weather forecast

[Ref : Report on CKD Wooden Furniture Product jointly published by ITCOR of TamilNadu in association with  ICICI , IDBI , IFCI , SIP COT , TIIC , SIDOCO  And Other Banks .]

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Contact Information

For Further information, Interested parties may contact/communicate to :-

Mr. Hemendra Kulkarni

196,Khambekar Wadi, Laxmi Niwas,

Behind Jupiter Scan Centre,

Opp. Saraswati Marathi School, M.G.Road,

Naupada, Thane(W) 400 602

Maharashtra / India

Tel :- +91 - 022 - 25432266

Mobile:- +91 - 0 - 98192 35233

Email :- [email protected] 

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